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Diesel Generator Proposal

Power Plant Proposal
Required Information for Power Plant Project design and quotation

Home > Equipments > HFO Diesel generator & Marine HFO Engine > HFO-diesel-generator-sets-running-on-biodiesel


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Quotation for 1000kW/500rpm 400V/50Hz Gen-set
Item
Description
Specification
Unit
Q'ty
Unit Price    USD
Total Price  USD
Remark
1
1000GF genset
1000kW/500rpm, 400V/50Hz
set
1
    256,800.00
      256,800.00
 Veg oil
Incl.
 
 
 
 
 
 
Diesel engine
G6300ZD6
 
 
 
 
Coupling
HGT
 
 
 
 
 
Alternator
TF1000
 
 
 
 
 
Lube oil cooler
 
 
 
 
 
 
HT water cooler
 
 
 
 
 
 
Thermostatic valves
 
 
 
 
 
 
Common base
 
 
 
 
 
 
Foundation bolts and pad
 
 
 
 
 
 
Exhaust expanding bellow
 
 
 
 
 
 
Switchgear
GGD
 
 
 
 
2500A ACB
2
Gen-set Auxiliary Equipment
 
 
 
      12,800.00
        12,800.00
 
 
Exhaust silencer
 
PC
1
 
 
 
 
Exhaust gas pipe
 
lot
1
 
 
 
 
External Lubricating oil tank
1.5m³
PC
1
 
 
 
 
Cooling Tower
GBL-50
PC
1
 
 
 
 
Start air comressor with air reciever
CZ-20/30
PC
1
 
 
 
3
Auxiliary Power cabinet
GCS
PC
1
        5,600.00
          5,600.00
 
4
Special tools
 
set
1
0.00
0.00
 
5
Standard spare parts
 
set
1
0.00
0.00
 
6
Fuel purified separator module
Electrical heater
set
1
      29,600.00
        29,600.00
 
7
Common Circulating & Booster module
Electrical heater
set
1
      26,400.00
        26,400.00
 
8
Mechanical installation material
for gen-set only
set
1
      12,800.00
        12,800.00
 
9
Electrical installation material
for gen-set only
set
1
        1,600.00
          1,600.00
 
Total Cost
345,600.00
 
 
Notes:
1. All prices base on FOB Ningbo.
2. Quality guaranty: Provide full warranty within one year and 2000 operating hours from the date of delivery, whichever comes first.
3. Date of delivery: 3 months after receipt of advance payment.
4. Payment: 30%TT for advance payment, 70% before delivery.
5. Valid date for the offer: before Jun. 30, 2012
6. Installation supervision and test:
a. USD 50 salary per day for one engineer (total 2 persons) during installation and test (about 30days).
b. USD 50 salary per day for one engineer (total 1-2 persons) during training and running (about 15days).
c. The costs for traveling between China and customer, lodging and food shall be borne by customer.
7. IF exhaust gas heat is not considering for recovery, the exhaust gas boiler, water soften device and steam distributor can be cancel in the quotation. All fuel purified and treatment equipments can be heated by electrical heater.
 
 
 
1. Gen-set technical specification
No.
Item
Unit
Specification
1
Model
 
1000GF
2
Rated power
kW
1000
3
Rated rev.
rpm
500
4
Rated voltage
V
400
5
Rated current
A
1804
6
Frequency
Hz
50Hz
7
Power factor
 
0.8 (lagging)
8
Phase
 
3-phase 3line
9
Voltage fluctuation rate
%
±1
10
Frequency (rev.)  fluctuation rate
%
±0.5
11
Stable voltage regulating rate
%
±2.5
12
Stable frequency (rev.) regulating rate
%
5
13
Transient frequency (rev.) regulating rate
%
±20~-15
14
Stabilizing time
s
5
15
Voltage regulating method
 
Auto
16
Speed Governor
 
Mechanical hydraulic
17
Frequency regulating method
 
Manual
18
Lubricating method
 
Pressure lubricating
19
Cooling method
 
Close circuit of fresh cooling water
20
Coupling
 
Flexible
21
Painting color
 
Blue
22
Overall dimension
mm
6680x2350x3060
23
Net weight
kg
31500
2. Diesel engine specification
No.
Item
Unit
Specification
1
Engine Model
 
G6300ZD6
2
Type
 
In-line, 6-Cyls, four-stroke, direct injection, charged, inter cooled
3
Bore
mm
300
4
Stroke
mm
380
5
Total displacemen
L
161
6
Mean piston seed
m/s
6.33
7
Rated power
KW
1103
8
Rated rev.
rpm
500
9
Overload  (1 hr per 12 hrs)                      
kW/rpm
1213/500
10
Mean effective pressure
Mpa
1.65
11
Compression ratio
 
13:1
12
Rotation direction
 
Clockwise,  from flywheel end.
13
Firing order
 
1-5-3-6-2-4
14
Specific fuel oil consumption
g/kW.h
200+3%
15
Specific Lube oil consumption
g/kW.h
 <1.2+0.2g/kW.h
16
Smoke
RB
less than or equal 0.3
17
Noise
dB(A)
105
18
Starting method
 
Air Rotary valve 
19
Cooling system
 
Fresh water cooling
20
Lubricating system
 
Pressure lubricating
21
Fuel oil specification
 
Diesel oil and 180Cst/50?HFO
22
Lube oil specification
 
CD40 with TBN according HFO
23
Piston lifting height
mm
2600
24
Overall dimension
mm
4740x1580x2800
25
Net weight
kg
17500
3. Alternator specification
No.
Item
Unit
Specification
1
Alternator Model
 
TF1000
2
Type
 
Brushless  generator
3
Rated power
kW
1000
4
Rated voltage
V
400
5
Rated current
A
1804
6
Frequency
Hz
50
7
Power factor
 
0.8 (lagging)
8
Working condition
 
Continuous
9
Phase and connection
 
3-phase, 4 line
10
Voltage regulation method
 
Brushless, self excited AVR
11
Insulation Class
 
F
12
Protection Class
 
IP23
4 Cooling tower specification
No.
Item
Unit
Specification
1
Cooling tower model
 
GBL-50
2
Inlet temperature
oC
60
3
Outlet
oC
35
4
Base Plane Size
mm
Ф2500×3310
5
Blade amount
 
4
6
Fan diameter
mm
Ф1250
7
Motor fan power
kW
3
8
Inlet pipe demension
mm
DN100
9
Outlet pipe demension
mm
DN150
Remark:
1. Rating for marine genset are based on the standard environment conditions:                                                                                      
Ambient temperature:45oC;                                                                                                                                                 
Total barometric pressure:100kPa;                                                                                                                                          
Charge air coolant temperature:32oC;                                                                                                                                       Relative humidity:30%.                                                                                                                                                     
If the test ambient conditions are not same as the standard ambient conditions, the power and fuel consumptions should be revised according to ISO-3046.
2. The Gen-set is allowed to run continuously or intermittently with 110% rated power for 1 hour every 12 hours.
3. The HFO or vergetable oil needs to be treated before entering the engine. The standards for clean oil should be fit, water content less than 0.2 Vol %, solid particles content less than 50mg/kg and size should less than 10μm, viscosity control before the engine should keep in 6~15Cst.
 
 
 
 
StandardSparePartsDeliverywithGen-set
Item
PartCode
PartName
Qty
Remark
1
G-01-027
Boltofrockerarmframe
1
2
G-01-037
Valvecap
2
3
G-01-038
Valvecollet
2sets
4
G-01-041
Outervalvespring
4
5
G-01-042
Intakevalve
2
6
G-01-043
Intakevalveguide
4
7
G-01-047
Innervalvespring
4
8
G-A01-072
Exhaustvalve
2
9
G-01-207
Adjustingscrewforvalvepushedholder
2
10
G-01-212
Adjustingscrew
1
11
G-01-218A
Balanceblock
2
12
GB/T6171-86
Nut M24×2
1
Usedforadjusting valvelash
13
GB/T6173-86
Nut M18×1.5
1
Usedforadjusting valve lash
14
G-03-003
Water-sealringfor cylinderliner
3
15
G-03-013C
Water-sealring
30
16
G-03A-015
Cylinderheadgasket
1
17
G-03-016
Cylinderlinercopper-shim
1
18
G-03-033
Camshaftbearing(incap)
1
19
G-03-034
Camshaft(inbody)
1
20
G-04-003
Bearingmetal
3sets
mainandcrankpinbearing
StandardSparePartsDeliverywithGen-set
Item
PartCode
PartName
Qty
Remark
21
G-04-034
Thrustring
1set
22
G-04-088
Jackingbolt
6
23
300-05-12
No.1andNo.2compressionring
2
Chrome-plated
24
G-05F1-003A
No.3andNo.4compressionring
2
25
G-05F1-100
Oilscraperring
2
26
G-10B-100
Exhaustpipegasketsub-assy
3
27
G-10B-600
Gasket forexhaustportofcylinderhead
2
28
G-10B-700
Turbochargerinletgasket sub-assy
2
 VTR251turbocharger
29
G-36-008
Washer
2
30
G-44-B500A
Injectionpipesub-assy
1
31
G-45-005
Deliveryvalvespring
1
32
G-45-006A
Sealwasher
2
33
G-45-011
Plungerspring
2
34
G-45B-100B
Plungerwithbarrelcouple
2sets
35
G-45B-200
Deliveryvalvesub-assycouple
2sets
36
G-46-05
Washer
2
37
G-46-09
Washer
2
38
G-46-200
Injectionnozzlecouple
2sets
39
GJG-02-105
O-shapesealring
2
40
GJG-02-106
O-shapesealring
2
StandardSparePartsDeliverywithGen-set
Item
PartCode
PartName
Qty
Remark
41
Q/NDJ66-95
Washer10
20
Belong to assy G-46
42
Q/NDJ66-95
Washer 12
10
Belong to assy G-10
43
Q/NDJ66-95
Washer 14
5
Belong to assy G-46
44
Q/NDJ66-95
Washer 16
5
45
Q/NDJ66-95
Washer20
5
46
Q/NDJ66-95
Washer 22
5
47
Q/NDJ66-95
Washer 24
5
48
Q/NDJ66-95
Washer 27
5
49
Q/NDJ301-95
Sphericalpipejoint6
4
50
Q/NDJ302-95
ConnectingnutM6
4
51
Q/NDJ305-95
Mono siphonium joint 6
4
52
Q/NDJ63-95
Pipe joint body6
1
53
Q/NDJ65-95
Hinged boltM10×1
1
54
GB/T3452.1-92
O-shapesealringΦ47.5×3.55
6
55
G-67A-000
Adjustingpressurevalve assy
1set
Engineaccessory
56
G-69-000
Highpressureairfilter assy
1set
Engineaccessory
57
Sparepartscaseforturbocharger
1
Originalcase
58
G-03-B702
Tempercturejoints
2
59
G-03-B703
Pressurejoints
2
 
 
 
Specialtool
Item
Code
Name
Qty
Remark
1
GJG-01-100N
Toolformountinganddismantlingvalvecollet
1
2
GJG-01-210
Manuallappingtoolforintakeandexhaustvalve
1
3
GJG-01-300
Toolfordismantlingfuelinjector
1
4
GJG-01-400
Lifttoolforcylinderhead
1
5
GJG-01-600
Socketwrenchforcylinderheadnut
1
6
GJG-01-700
Hydraulictensiontoolforcylinderheadbolt
4
7
GJG-02-100
Hydraulictensiontoolforpull-rodbolt
2
8
GJG-02-200
Socketwrenchforpull-rodnut
1
9
GB825-76
ScrewM10
1
10
GJG-03-100
Stripperforcylinderliner
1
11
GJG-04-100
Stripperformainbearingcap
1
12
GJG-04-201
Socketwrenchformainbearingnut
1
13
GJG-04-300N
Spannerformainbearingboltoftheflywheelend
1
14
GJG-05-100
Toolformountingpiston
1
15
GJG-05-200
Lifttoolforpiston
1
16
GJG-06-101A
Socketwrenchforconnecting-rodnut
1
17
GJG-06-102
Wrenchstick
1
18
GJG-07-100N
Toolfordismantlingmainbearingbush
1
19
GJG-07-200N
Toolfordismantlingmainbearingbush
1
20
GJG-07-300
Socketwrenchforflywheelnut
1
21
GJG-07-500
Dismantlingtoolformainbearingbushofrearend
1
22
GJG-07-600
Toolfordismantlingconnecting-rodbearingbushincaseofthatpistondoesn’tneedtobelifted
1
23
GJG-07-700
Socketwrenchforgearnutofcrankshaftrearend
1
24
GJG-07-800
Assistantwrenchforflywheelnut
1
25
GJG-07-900
Tool
1
26
GJG-12-300N
Toolformountinganddismountingcamshaft
2
27
GJG-12-500N
Hydraulictoolformountingcam
1
28
GJG-46-100N
Settingplateformountingfuelinjector
1
29
GJG-57-100
Moonedwrenchforadjustingnutofinjectionpumptappet
1
30
GJG-57-200
Adjustingstickforinjectionpumptappet
1
31
GJG-57-300
Prizeforinjectionpumptappet
1
32
GJG-57-400N
Moonedwrenchfordeliveryvalvenut
1
33
SD-1-00
Manualhighpressurepump
2
34
G-08N-000
Manualbarringdevice
1
35
8G-88A-00
Testerforfuelinjectionpressure
1
36
Camshaftmeter
1
37
GJG-45B-100
Dismantlingtoolfordeliveryvalve
1
38
GJG-B58A-000
Stripperforwaterpumpimpeller
1
39
GJG-81-100N
Toolforlift
1
40
GB825-88
Screw
1
Liftforflywheel
Documents
Item
Name
Qty
Remark
1
OperatingManualforModel1000GF1-2dieselgeneratingset
1
2
Operatingm, anualforseriesG300dieselengine
1
3
OperatingmanualforTFgenerator
1
4
Productfactorycertificate
1
5
PartlistwithdrawingsforseriesG300dieselengine
1
6
Operatingmanualforgovernor
1
7
Operatingmanualfo,rt,urbocharger
1
8
Operatingmanualfortemperaturecontroldetector
1
9
Operatingmanualforfuelfilter
1
10
Operatingmanualforlubeoilfilter
1
11
Gen-setFormEcertificate
1
 
 

Our 1000kw bio diesel power project in Italy run on rubber cracked oil, recycled bio diesel and refined animal oil.

And the 400kw bio diesel mainly uses bio diesel.

The original biodiesel plant in Italy moved to other place, where we have to check our buyer.

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 


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