1 General description 1.1 General Power plant configuration: 23 × MAN-OEM-7L21/31 (21 in service, 2 standby) Each diesel generating set standard: 1463 kW Generating sets voltage: 11 kV Frequency: 50 HZ PF: 0.8 Speed: 1000 rpm Main fuel: HFO/LFO
1.2 Design Condition and Performance Data The equipment should be designed and manufactured according to the following operational conditions: Design Conditions: Ambient Air temperature : 35 °C Total barometric pressure : 1000mbar Cooling system: Radiator Relative humidity: TBC 1.3 Fuel oil for engine (1) Heavy Fuel Oil For a main fuel of the power plant, and this technical specification is based on 120 cSt at 50°C. The specific gravity is based on 0.95 at 16.5°C, and fire point is higher than 56°C. The percentage (s) quantity is 3.5%. The heavy fuel oil shall have the viscosity characteristics that the viscosity must be within the range of 12 ~ 18 cSt with the heating lower than 150°C. (2) Light diesel oil
For a start-up, stop and maintenance. The viscosity of Diesel oil shall be of 2.0 ~ 14 cSt at Engine inlet under the power plant operating conditions. 1.4 Lubricating oil for engine The lubrication oil of diesel should be selected from the recommended lubrication oil list to be of HD (heavy type) Grade API-CD and SAE 40. 1.5 Cooling Water The normal fresh water with inclusion of preservative is designed and employed for design of cooling water system to prevent the rustiness and corrosion. The water quality should conform to the following requirements: Circulating Water of Engine - pH value : 7 ~ 9 - Total hardness (computed by CaCO3) : Maximum 75 ppm(mg/L) - Chloride (computed by Cl-) : Maximum 80 ppm(mg/L) - Sulfate (computed by SO4 2-) : Maximum 100 ppm(mg/L) - Silicate (computed by SiO2) : Maximum 60 ppm(mg/L) - Evaporation : Maximum 400 ppm(mg/L) 1.6 Standard If there are no standards required to be described specially, all design, production and quality management as well as test should conform to relevant contents in the following international and national standards and manufacturer standards. -GB Chinese Standard -IEC International Electrotechnical Commission -ISO International Organization for Standardization -MAN Factory Standard
2 Technical specification 2.1 Engine particular
Type of Engine |
Four stroke, single action, trunk piston diesel engine, with turbocharger and intercooler |
Model |
|
7L21/31 |
Quantity of cylinder |
|
7 |
Diameter of cylinder |
|
mm |
210 |
Stroke |
|
mm |
310 |
MCR / rotating speed |
Output *1) |
kW |
1540 |
Rotating speed |
RPM |
1000 |
Maximal pressure |
Bar |
24.6 |
Piston speed |
m/s |
10.3 |
Net weight of engine *2) |
Ton |
17.5 |
Cooling system |
Cylinder sleeve |
Fresh water |
Piston |
Lubrication oil |
Air cooler |
Fresh water |
Starting system |
Compressed air |
Note: *1) The output power refers to the engine power of fly wheel end under the condition of site design. *2) The net weight refers to the dry weight free of public base |
2.2 Generator particular
Manufacturer |
LEROY SOMER / ABB/ AVK or equal |
Rated output power |
kW |
1463 |
kVA |
1828.75 |
Rated voltage |
kV |
11 |
Rated current |
A |
96 |
Rated frequency |
Hz |
50 |
Insulation degree |
F |
Temperature rise |
F |
Number of poles |
Nos |
6 |
Cooling mode |
Air cooling |
Rated pressure regulating |
% |
±5 |
Full-load efficiency ( zero tolerance) |
% |
95 |
Rated power factor |
0.8 |
Exciter type |
Brushless excitation |
2.3 Fuel System The design of fuel system for engine is used for combustion of reliable diesel oil.
2.4 Cooling Water System The cooling water system of engine is composed of such two cooling water circuits as low-temperature circuit and high-temperature circuit. The heat for cooling water of engine is released to atmosphere from the cooling radiator.
QUOTATION
No. |
Designation |
Contents |
Unit |
Qty |
Unit price (USD) |
Total prices (USD) |
1 |
7L21/31 Genset |
Engine, shaft coupling, generator, public chassis, control panel |
Set |
23 |
703,500 |
16,180,500 |
2 |
Power room accessories |
Auxiliary module ,Lube separating module, Fuel supply module, Engine preheating module, Inlet filtration muffler module, Nozzle cooling module |
Set |
23 |
210,000 |
4,30,000 |
Pump house |
Heavy oil separation module, Air container, Air compressor |
Set |
Radiator, Exhaust system |
Radiator, Exhaust Muffler |
Set |
Distribution room |
Switch cabinet、Power distribution cabinet |
Set |
3 |
Exhaust boiler |
|
Set |
6 |
4 |
Auxiliary machine |
Black start diesel generator machine set,Rated output power |
Set |
1 |
31,500 |
31,500 |
5 |
The modified 40 'container |
|
Set |
30 |
8,400 |
252,000 |
6 |
The modified 20 'container |
|
Set |
15 |
5,250 |
78,750 |
7 |
Maritime transport(CIF) |
from China port to Pontianak port |
Set |
23 |
36,750 |
845,250 |
8 |
Design fee |
|
Set |
1 |
157,500 |
157,500 |
9 |
Installation and commissioning |
|
Set |
1 |
105,000 |
105,000 |
Total prices |
22,480,500 dollars only |
/DIV> |
Step-up transformer |
|
Set |
1 |
840,000 |
840,000 |
Note |
1. Out of supply: a. Construction project b. Oil tank& Oil tank construction c. Generator transformer, electricity transmission d. local transport costs and customs fees e. Installation materials: Pipes (oil pipe, water pipe, air pipe, smoke pipe, tracing pipe, etc.); Cable ,wire , bridge f. Other |
2. Validity: 30 days from November 15, 2013 |
3. The warranty period is 1 year after operation, or 18 months after shipment, whichever is earlier. |
4. All other items not explicitly specified in "scope of supply" shall be supplied by purchaser; |
5. Advanced Payment: 30% by T/T, balance is paid by LC or T/T ; |
6. Delivery time: 12-14 months from the effective date of Contract. |
7. Quotation code: Robi520131115 |
Click here to view the Drawings of 30MW HFO Container Type power plant in Indonesia 25/11 2013
We have some questions :
1. What is estimate cost for O & M ? ( US$ / KWH )
2. Delivery time 12-14 Moths is CIF Pontianak condition or COD? ( Commisioning & Delivery )
3. Estimate Weight including Countainer?
Here is the reply to your questions:
1. The rough O&M cost is about 2cent/kWh (to 8000 operation hours per year), which including labor and spare parts, not including fuel and lube oil. If less than 8000 hours per, then cost will be increased per kwh.
2. Our C& F delivery time is about 12-14 months, after the contract effectuated, we do not know the takeover time which affected by a lot of factors on site.
3. Payment : advance payment by T/T against bank guarantee, balance by L/C or T/T, if by deferred L/C then we can negotiate for more details such as confirmation bank, L/C issuing bank
4. Unit weight for containerized hfo gensets is about 48tons.
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