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Home > Equipments > China-famous-steel-producers  - XG's development, process, mechanical and chemical testing system of heavy plate


 

XG's development, process, mechanical and chemical testing system of heavy plate

XG’S basic introduction about development process, mechanical and chemical testing system of heavy plate
Dear Sir,
As one of our main business is to hand pick the Top 5 producers in its related field to be our sub contractors or consortium members, we are now cooperating with China’s top 2 heavy alloy steel plate producer of  XZ steel mill to supply high end heavy alloy plates to the power industry, oil exploration, oil/gas production, marine platform, heavy equipments, structural steel plate for high buildings, bridges.
We have reached agreement with XG that they will support us with best technical and commercial terms.
We are looking for agents/dealer/users to work with us for the world level heavy alloy plate business in the world. if interested, please contact:
Yangchunlin
Leda Greenpower/CEO
Tel: 0086 13801218512
Beijing, China.
Attached: Heavy Plate Introduction.
 
CONTENTS
1. Development of heavy plate
2. Process of plate
3. Equipment, production capability & Testing system
4. Plate for pressure vessel
5. Tube & Wire rod
 
XG’s Heavy Alloy Steel Plate Supply Reference
Year
Material specification
Dimensions
QTY
Customer
(mm)
(MT)
Jul. 2011
SA387Gr11CL2
144*4670*4670
130
Dalian Jinzhong, CN
Sep. 2011
Q245R
230*2300*6100
75
Zhongli Steel, CN
Nov. 2011
Q345R
138*4780*4780
286
Dalian Jinzhong, CN
Dec. 2012
07MnCrMoVR-Z35
124*2050*6590
53
Jinheng Co, Ltd.
Dec. 2012
Q345R
160*3100*6200
93
Xiangdong MM CO.
Jan. 2011
SA516Gr.70
112*4360*4360
134
Sinopec, CN
Feb, 2012
SA516Gr.70
87*4300*4300
101
Dalian Jinzhong, CN
Feb, 2012
13MnNiMo5-4
90*3220*6700
157
Wuxi Boiler
Mar. 2011
SA299Gr.A
110*2980*5952
145
Wuxi Boiler
Mar. 2011
A516Gr.70
150*2000*10000
116
Huarui heavy Industry
Mar. 2011
Q345R
138*4780*4780
143
Dalian Jinzhong, CN
Apr. 2012
SA387Gr22CL2
135*2250*4700
167
JinchengOil Mechanics
Apr. 2012
SA387Gr11CL2
175*2200*6400
97
Ruiye Enterprise
Apr. 2012
12Cr2Mo1RZ35
130*3750*3750
72
Huarui heavy Industry
Apr. 2012
Q245R-Z25
180*2300*8000
156
Shenxin, Shanghai
May. 2012
14Cr1MoR
108*3300*3300
54
Dalian Jinzhong, CN
May. 2011
SA299Gr.A
178*3220*8640
78
Harbin Boiler Factory
May. 2012
13MnNiMo5-4
145*3600*7500
62
Harbin Boiler Factory
Jun. 2012
Q345R
101*4600*4600
134
Tianli Xi'an
Jun. 2011
Q345R
105*4100*4150
112
Jinglei, CN
Jun. 2011
SA387Gr11CL2
110*2910*8650
83
Oriental Boiler
Jun. 2011
P355GH
120*2520*5550
123
Oriental Boiler
 
Development of heavy plate in XG

Note:
The green: Line3 for 5m heavy plate with production 2million MT. Nowadays XG's total heavy plate yearly production capability to be 5million MT.
The purple: Normalizing furnace for adjusting quality 100,000MT yearly. Normalizing & tempering 1.5M MT yearly.
The orange: Line2 for 3.8m heavy plate.. Annual production1.2 million MT.Total production counted to 3million MT.
The yellow: Line 1 for 3.8m heavy plate. Annual production1.8million MT.
 
Basic information for heavy plate process
To comply with customer's various individual needs, XG manufactures pressure vessel plate from ingots & continuous cast slabs.
    Ingots take advantage of high compression ratio and single weight to make super width &thickness plates with high quality.
    Continuous cast slabs are produced by Voistalpine AG’s advanced equipment & technology using straight arc for multi-point bend and multi-point correction, dynamic slight pressure, gas-cool for the second cooling procedure and width adjustment on line.etc. Successfully address frustrations factors such as: central segregation of large cross-section slabs, loose and crack defect etc. All these help to improve surface quality and inside quality of plate made of slabs.

>>>>>>>>>><<<<<<<<<<<<<<<<

Super heavy plate’s process

Steel making process of ingots

                                   

XG has two lines of furnace & converter in steel-making. Single weight of the heaviest ingot smelted by electric furnace is 54MT. It's enabled to produce mold ingots weighing 13.5, 20.5, 26.6,29,35,&45MT. Mold ingot cast of 54MT producible through the newest technology of water-cool process.
 
Metallurgical technology & equipment of converter attains 1st grade in China, producing mold ingots weighing 20.5,26.6,35&45MT.
Steel making process
Continuous casting slab

 
4 lines of continuous casting slab enable the production to be 5million metric tons.
 
Rolling process
Production lin rolling flow diagram

 
XG has 3 lines for heavy plate, including 2lines for 3800mm width, with annual production 3 millions MT and 1 line for 5000mm width with 2 million MT designed capacity. XG aims on high-tech products and suitable for wide, thick & dedicated industrial plates. Range of dimensions: 6~350*1500~4900*6000~25000.
 
Introduction of equipment, capacity &testing system
Steel-making equipment & technical feature

 

2sets of devices for KR desulfurization (5Mmt/y)

4X120MT combined blown converters, Max. unit capacity is 150MT, 1 standby
6X120MT LF label refining furnace with max. unit cap. 150MT
2X120MT VD vacuum refining furnace with max. unit cap. 150MT
2X120t RH vacuum treating devices with max. unit cap. 165MT
4 single-flow plate casters, annually producing 5million MT.
 
Introduction of equipment, capacity &testing system
Rolling system & capacity

Max. Rolling force of blooming(BM) & finishing mill(FM) to be 10,000MT. Max. Opening degree of 5M BM to be 1100MM, rolling ingot with max thickness 1000MM.
Vertical roll configured at the exit of BM with max. Rolling force 800MT.
Opening  degree of BM rarely seen in China. Single weight to be 24MT for continuous slabs and 40MT for ingots.
 
Introduction of equipment, capacity &testing system

Process & equipment of the 5000mm heavy plate was designed by SVAI and operated in Oct. 2010 with annual production 2 million MT, now in full operation. And the two 3800mm heavy plate lines are the most advanced mills in the world. SMS Sideman is the contractor of the on-line-controlling equipment and technology.  It ensures the stable performance of plate together with precisely controlled dimensions.
XG adopts the System Management theory, and  imported the most advanced equipments and technology from DANIELI, SVAI, SMS SIEMAG & SIEMENS, and besides, we use MES management system to ensure the  stable performance of plate together with precisely controlled dimensions.
 
Introduction of equipment, capacity &testing system
6lines for heat treatment,designed capacity 1.3 million MT
3 normalizing lines with annual capacity of 1. 05 millions MT, configured with the longest 117M normalizing furnace in Asia.
1 quenching line with capacity of 100,000MT.
1 tempering line with annual capacity of 350,000MT.
1 car bottom furnace with annual capacity of 50,000MT.
 
non pressure quenching machine

(LOI of Germany)
 
Tempering furnace with mixed gas fire

at the bottom
(LOI, Germany)
 
Car bottom furnace

(WIS)
 
Mechanical and chemical testing system

                                    

 

XG’s mechanical & chemical testing centre was approved by CNAS in 2003. And reexaminated and approved  in 2008.
 
The centre is configured by Photoelectric direct-reading spectrometer, X-fluorescence optical analyzer, Inflated carbon/sulfur analyzer, ICPspectrometer, Nitrogen/oxygen combined tester, High temperature electronic almighty tensile testing machine, Servo controlled material testing machine, Fully automatic impact testing machine with metal swing hammer, Straight-fall hammer impact testing machine, Defect projector for impacted sample, Ultrasonic testing machine.etc. And all these world level testing equipments are operated by skilled staff.
 
XG’s test system is an automatic, purpose-complete and precise system.  We execute quick tests to molten steel, gas elements of slabs & plates and slag ingredients. We own 2 lines of spectral automated analysis system provided by Thermo Fisher , USA (modeless 2000-4460 ), 1 X-fluorescence’s spectrometer provided by  Thermo Fisher (model: 9900).  2 oxygen/nitrogen/argon analyzers provided by HDRIBA(Japan), 1 carbon/sculpture analyzer provided by ELTRA(Germany, model: CS800).
 
ZCJ-2404 automatic impact testing machine with metal swing hammer
 
ZWICK-600E High temperature electronic almighty tensile testing machine
 
Mechanical and Chemical Testing System
And also, Test Center has direct-reading spectrometer,  X-fluorescence Analyzer, Infrared Carbon/Sulfur analyzer, nitrogen-oxygen analyzers, high temperature electronic universal stretch testing machines, computer servo control material testing machine, fully automatic metal pendulum impact test Inspection machines, falling type weight impact test machine, ultrasonic flaw detection of sample gap projector, a large number of international advanced level of testing equipment and testing technicians
 
Welding lab
XG‘s welding lab is led by Ai aiguo, the national Labor Model. It carries  on welding experiments according to different parameter to plates with different thickness, supplying reliable technical support to research work of new heavy plate series. It helps XG to meet specially customized needs of customers. The lab can also do welding experiments to various metal such as stainless steel, cupper , aluminum, etc.                                    
It holds following equipments: Double wire submerged arc welder, Electro gas welder, DC arc welder, Gas-protection welder, Multifunctional tungsten Arc welding machine

 
 


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