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Diesel Generator Proposal

Power Plant Proposal

Home > Equipments > HFO Diesel generator & Marine HFO Engine - Technical proposal of 14x3mw 11kv hfo diesel generator power project part two


 

Technical proposal of 14x3mw 11kv hfo diesel generator power project part two

4.11.2.2 DC panel
The power supply of control plant, protection, signal, automatic device and trouble lighting adopts 100AH direct current electrical source system.
220/24V DC battery charger of suitable capacity along with Lead acid type rechargeable batteries (12 V DC) is used. Charger is fully automatic, with float and boost charging facility. One set of DC/DC transfer module with 60A capacity for 24V output.
Major Components in the DC panel
1)            Source inspect and change over module
2)            Chargers and booster module
3)            12V batteries and battery detect unit
4)            AC/DC ammeters, voltmeters
5)            LCD operation screen

Protections provided for Chargers

6)            Over load / short circuit / earth fault
7)            Over voltage
 
4.11.2   Control system
DG
For each one generator, one control and operation panel and one local control desk are supplied.
Gen-set control and operation panel
The control and operation panel in the control room provides necessary Monitoring, Control and Protection functions for the DG set. It controls the Gen-set running according to the program set in PLC. All Gen-set’s running parameters such as voltage, current, power, power factor, frequency, and speed can be displayed on it.
Major Component in console
1)    Control PLC
2)    Speed Governor controller
3)    Automatic Voltage Regulator
4)    Engine Frequency Monitoring Unit
5)    Meters
Ammeters (3 nos.)
Voltmeter with selector switch
Power meter
Frequency meter
PF meter
Analog Excitation fundamental ammeter
Analog Excitation harmonics ammeter
Counter for running hours
6) Operation and indicators
Push buttons, change over switches
VCB engaged indication,
Engine start permission indication
Excitation change over switch
DG VCB ON/OFF
DG VCB Trip and alarm indication
Engine Idling/Rating
Engine start
Engine normal and emergency stop
7) AVR
The integral AVR is designed for the TFW generator specially. It configures with stability adjusting, voltage adjusting, and gen-set paralleling reactive power sharing adjusting.
Input capacity         AC 230V
Compare voltage      AC 100V from PT AC
Current signal         CT 5A from CT B
Max. Output           DC.100V, 25A
Trigger Type          Alternator exciter Remanence
Accuracy             ±1%
Am. Temp            -40~+60�?/DIV>
Reactive sharing      Auto regulating
8)     T4500 auto synchronizer
SELCO T4500 auto synchronizer is designed for automatic synchronization between generator and bus-bar in a minimum of time by controlling the speed via the electric servomotor on the governor.
The T4500 measures the voltage across two phases on either side of the circuit breaker in order to obtain data on voltage, frequency and phase difference for closing the circuit breaker at exact phase accordance.
The synchronization function will become active when the difference between the bus voltage and the generator voltage is within limits. The voltage difference is selectable between 2% to 10%.
When the synchronization function is active, the T4500 will automatically adjust the speed of the generator through the governor in order to match the frequency to the bus-bar.
The T4500 will continuously adjust the generator speed until the frequency difference is within limits. When the voltage and frequency difference are within limits, the closing signal will be activated just before the next phase accordance, anticipating the circuit breaker make time. The T4500 compensates for this make time so that the circuit breaker will close exactly at zero phase.
Specifications for the T4500:
Circuit breaker operating time               20~200mS
Frequency difference                       0.1~1Hz
Voltage difference                         10%
Reference voltage                         110/100V with voltage matching
Operating Temp                           -20~+70�?/DIV>
Contact rating                              AC: 480V, 2A, 250VA; DC: 110V, 2A, 100W
Auto synchronization system is adopted between generators and network and among generators. Manual synchronization system is supplied for standby.
9)            Load sharing
All generators can work in parallel; load can be equally shared among all generators automatically. Woodward programmable and configurable speed governor controller 2301D are adopted to control the engine, which can share or operate Gen-set in base load mode or isochronous mode.
Main functions on the control and operation panel:
-          Starting engine
-          Speedup
-          Speed-down
-          Generator switch ON/OFF
-          Voltage adjustment
-          Reactive power share
-          Synchronization
-          Voltage measuring changeover
-          Lube oil pressure
-          Water pressure
-          Voltage
-          Current
-          Frequency
-          Power
-          Excitation current
-          Speed
-          Alarm
 
Local Control Desk
Local Control Desk is provided for monitoring pressure and thermal parameters of the running engine. Also starting, stopping and speed control of engine is possible in local control operation mode. It is located near the engine.
Major Components in Local Control Desk
1)    Pressure gauges, switches
Lube oil filter inlet pressure
Lube oil filter outlet pressure
Lube oil in cylinder head inlet pressure
Cooling water pressure
2)    Temperature indication
Cylinders cooling water temperature scanner
   Cylinder cooling water outlet temperature measurement system with Cu50 thermo resistor for each cylinder and scanned by a multi-channel meter.
Engine exhaust temperatures scanner
   Pyrometric exhaust gas system with thermocouple for each cylinder and turbocharger, and scanned by a multi- channel meter.
Lube oil engine inlet /outlet temperature
Water engine inlet/outlet temperature
3)    Engine RPM indicator with cranking and over speed protection.
4)    Push buttons, indicating lamps, selector switches
- Common engine alarm
- Engine start permission
- Local / remote mode select
- Engine start / stop
- Flasher off
- Engine speed raise / low
- Emergency stop
 
Central control panel
A central control panel is installed in the control room, which is used for displaying signals for auxiliary equipments including oil storage level alarm, water level alarm, oil temperatures, steam pressure and others.
 
4.11.3   Protection system
4.11.4.1  Diesel engine
The diesel engine will stop automatically in case of the following failures:
-          Very low lube oil pressure
-          Very high water engine outlet temperature
-          Engine over speed
The diesel engine will alarm automatically in case of the following failures:
-          Low lube oil pressure
-          Low water pressure
-          High lube oil temperature
-          High water temperature engine inlet
-          Alternator bearing temperature high
 
4.11.4.2   DG electricity system
The generator adopts digital integrated relay protection system for monitoring and protection.
An ICBU-360 digital integrated relay is installed on generator switchgear, which is used for alternator protection, switch control, monitoring, measuring, display and SOE record.
The following functions are configured on the relay:
-          Differential current
-          Reverse power
-          Instant trip current
-          Voltage locked over current:
-          Over current
-          Over load
-          Earth failure
-          Over voltage
-          Under voltage
-          Low frequency
-          Over frequency
 
4.11.4.3   11kV electrical system
One DMR301 digital integrated relay is installed on 11kV-outgoing panel, the following functions can be carried out on the relay:
-          Over current
-          Instant current trip
-          Running record and failure store
-          Controlling switch on site or on remote mode

5. Main equipments specifications
5.1 Diesel engine:
Model
DN8320ZD6
Type
Inline, four-stroke, direct injection, turbocharged, and after cooled
Quantity
14 sets
Rated power
3310kw
Rated speed
750r/min
Bore/stroke
320/380mm
Starting method
Compressed air
Cooling system
Water cooling radiator
Dimension
6085×2125×3314mm
Weight
31000kg
Manufacturer
NBo zhongceGroup Co., Ltd
Main parts of DN8320ZD6 Diesel Engine
a.     ABB turbocharger
b.    WOODWARD electrical governor
c.     GEA after cooler and lube oil cooler
d.    Flexible coupling
 
5.2 Alternator
Model
TWF-3000
Type
Brush-less synchronous alternator
Quantity
14 sets
Rated power
3750KVA
Rated speed
750r/min
Rated voltage
11000V
Frequency
50HZ
Power factor
0.8 lagging
Insulation class
F/F
Excitation
AVR
Dimension
4275×2715×2570mm
Weight
18000kg
Manufacturer
NBo zhongceGroup Co., Ltd
 
5.3 Heavy fuel oil centrifuge
Model
PA626
Quantity
4 sets
Rating treatment L/h
5900
Centrifuge Temperature
90-98�?/DIV>
Light phase output pressure: MPa
0.2MPa
Motor power KW
3P/400V/50Hz/11kw
Complete machine weight (kg)
1600
Dimension
1250X1200X1500
Material medium
Heavy fuel oil (180CST/50�?
Manufacturer
NBo zhongceGroup Co., Ltd
 
 
5.4 Common Circulating & Booster module
Model
CRGD4.0-6.0LP
Fuel feed capacity
4.0 m3/h
Fuel circulating capacity
6.0m3/h
Fuel supply pressure
0.6Mpa
Fuel feed pressure
0.6Mpa
Max. fuel temperature
135�?/DIV>
Min. Fuel feed rate
50M3
Rated fuel temperature rise
4-5�?min
Viscosity before engine inlet
9-13 cSt
Viscosity deviation
±1.5cSt
Viscosity steady time
Max. 3.5 mins
Viscosity control accuracy
Max. 3%
Primary filter
80 mesh/inch2
Fine filter
Max. 10-30µ
Power source
3P 400V 50HZ
Power
17kW
Load
8kW
Dimension LxWxH
3500X1500X2100mm
Weight
2300kg
Manufacturer
NBo zhongceGroup Co., Ltd
 
5.5 Exhaust Gas Boiler
Model
LFL80-0.7
Rate steam capacity:
700kg/H
Quantity
6 sets
Steam pressure:
7Bar
Steam temperature
170�?/DIV>
Safe pressure
0.75Mpa
Heating area
80m2
Boiler back pressue
Max. 220pa
Waste gas inlet temperature
350�?/DIV>
Waste gas outlet temperature
200�?/DIV>
Overall dimensions LxWxH
1824x2310x5318mm
Weight
6000kg
Manufacturer
NBo zhongceGroup Co., Ltd
 
5.6 Air compressor
Model
CZ-20/30F
Type
Single row vertical, differential piston two-stage compression, air cooled
Exhaust capacity
Min. 20m3/h
Quantity
6 sets
Rating pressure
3MPa
Cylinder bore
1st stage: 102mm, 2nd stage: 90mm
Piston stroke
65mm
Exhaust temperature
Max. 85�?/DIV>
Rotary speed
1000r/min
Shaft power
<5kW
Motor
Y132S-6/5.5kW
Overall dimensions
970x440x700mm
Weight
155kg
Manufacturer
NBo zhongceGroup Co., Ltd
 
5.7 Air Bottle
Model
B500
Quantity
8 sets
Air inlet & outlet
�?3
Working pressure
2.94Mpa
Volume
500L
Overall dimensions
�?28x2305mm
Weight
468kg
Manufacturer
NBo zhongceGroup Co., Ltd
 
5.8 S11-1600/11/0.4 Power transformer
Type
S11-1600/11/0.4
Rating
1600KVA
Primary Volts
11KV
Secondary volts
0.4KV
Insulation level
Standard
Quantity
1 set
Manufacturer
NBo zhongceGroup Co., Ltd
 
5.9 Radiator
Model
8VI 1250 H22-8230/2117  GEA
Quantity
14 sets
Heat transfer
1347kW for HT, 1275kW for LT
Medium
Water
Mechanical power
8x8.6 kW
Fan speed
700rpm
Sound level @ 2 m
80 ±3 dB(A)
Manufacturer
NBo zhongceGroup Co
 
5.10 HFO unload station
Type
HFO58
Quantity
1 set
Capacity
58M3/h
Outlet pressure
0.28Mpa
Motor power
18.5Kwx2
Manufacturer
NBo zhongceGroup
 
5.11 Diesel oil unload station
Type
DO58
Quantity
1 set
Capacity
58M3/h
Outlet pressure
0.28Mpa
Motor power
18.5kWx2
Manufacturer
NBo zhongceGroup
 
5.12 Station batteries and battery charger panel
Model
PGD7-�?180-220
AC input voltage
400Vac±20%
DC output voltage
24V, 220V
DC output current
40A
Storage battery capacity
75Ah
Accuracy of voltage regulation
Max. ±0.2%
Accuracy of current regulation
Max. ±0.2%
Ripple factor
Max. 0.1%
Power factor
Min. 0.93
Efficiency
Min. 95%
Noise
50dB
Dielectric strength
2000V 1 min without breakdown
Operation environment
Temperatur:-10 to 45�? Relative humidity:not greater than 90% at 20±5�?/DIV>
Interface
RS485, RS232 & RS422
High frequency rectifier module
Emerson HD22020 3pcs
PLC
SIEMENS S7-200
LCD display screen
HITECH PWS 5.7�?/DIV>
Rectifier module
Emerson HD2205 3pcs
Maintenance-free lead-acid battery
A400-180/12V 18 pcs
Overall dimensions (LxDxH)
800x800x2200mm 3pcs
Manufacturer
NBo zhongceGroup
 
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