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Diesel Generator Proposal

Power Plant Proposal

Home > Equipments > HFO Diesel generator & Marine HFO Engine - Technical Proposal and Offer of 12x3MW HFO Power Plant part 2


 

Technical Proposal and Offer of 12x3MW HFO Power Plant part 2

Technical Proposal and Offer of 12x3MW HFO Power Plant part 2

 
4.10.1   LV system
The auxiliary equipments for generator include 12 radiator cooling fan motors (8.6KWx8x14), 2 air compressor motors (18.5kWx2), 2 booster (22kWx1) and one DC power source panel (4kW).
The auxiliary equipments for power plant include 2 HFO pump motors (18.5KWx2), 2 DO pump motors (18.5KWx2), 4 HFO separator module (11kWx4), 12 boiler water feed pump motors (2.2kWx12) and two soft water pump motor (3kWx2).
The lighting and air conditioner system is about 30kW, all lighting equipments are considered during civil work.
The fire fighting system includes 2 fire-fighting pumps (22kWx2) and one water feed pump (7.5kW). All fire-fighting equipments are considered during civil work.
The maintenance system includes one 10T double girder bridge crane (10kW) and maintenance electrical boxes (total 50kW).
 
4.10.1.1  L.V. power source for power plant
One station transformer (1250KVA/11kV/0.4kV) is installed for supplying LV power source for the power plant.
 
4.10.1.2   DC panel
The power supply of control plant, protection, signal, automatic device and trouble lighting adopts 100AH direct current electrical source system.

220/24V DC battery charger of suitable capacity along with Lead acid automotivetype rechargeable batteries (12 V DC) is used. Charger is fully automatic, with trickle and boost charging facility.

Major Components
1)            Transformer
2)            Electronic controllers
3)            AC/DC ammeter, voltmeter
Metering Devices
4)            Voltmeter (with selector switch) for AC input voltage
5)            Voltmeter for DC output voltage
6)            Ammeter for load and battery current

Indications

7)            Mains supply ON
8)            Float mode / Boost mode
9)            Charger Tripped

Controls possible from Charger

10)         Mains supply ON / OFF
11)         Initial / Normal charging mode selection
12)         Fault reset

Protections provided for Charger

13)         Over load / short circuit / earth fault
14)         Over voltage
Battery reverse
 
4.10.3   Control system
4.10.3.1  DG
For each one generator, one control and operation panel and one local control desk are supplied. On the control and operation panel, the following functions can be carried out on remote mode:
-          Starting engine
-          Speedup
-          Speed-down
-          Generator switch ON/OFF
-          Voltage adjustment
-          Reactive power share
-          Synchronization
-          Voltage measuring changeover
-          Lube oil pressure
-          Water pressure
-          Voltage
-          Current
-          Frequency
-          Power
-          Excitation current
-          Speed
-          Alarm
On the local control desk, the following functions can be carried out on site:
-          Starting engine
-          Speedup
-          Speed-down
-          Stop
-          Emergency shutdown
-          Measuring and display such as alarm, lube oil temperatures (inlet and outlet), cooling water temperatures (inlet and outlet), exhaust gas temperatures, lube oil pressure, cooling water pressure, lube oil pressure for cylinder head, speed and others.
All generators can work in parallel; load can be equally shared among all generators automatically. Auto synchronization system is adopted between generators and network and among generators. Manual synchronization system is supplied for standby.
 
4.10.3.2   Central control panel
A central control panel is installed in the control room, which is used for displaying signals for auxiliary equipments including oil storage level alarm, water level alarm, oil temperatures, steam pressure and others.
 
4.10.4   Protection system
4.10.4.1  Diesel engine
The diesel engine will stop automatically in case of the following failures:
-          Very low lube oil pressure
-          Very high lube oil temperature
-          Very high water engine outlet temperature
-          Engine over speed
The diesel engine will alarm automatically in case of the following failures:
-          Low lube oil pressure
-          Low water pressure
-          Low fuel pressure
-          High lube oil temperature
-          High water temperature engine inlet
-          Alternator bearing temperature high
 
4.10.4.2   DG electricity system
The generator adopts digital integrated relay protection system for monitoring and protection.
A DMR362 digital integrated relay is installed on each generator switchgear, which is used for alternator protection, switch control, monitoring, measuring and display.
The following functions can be carried out on the relay:
-          Differential
-          Reverse power
-          Over current
-          Earth failure
-          Over voltage
-          Low frequency
-          Over frequency
-          Over load
-          Accurate measuring of all operation parameters such as power, voltage, current, frequency, power factor and others
-          Display the conditions of all switches
-          Running record and failure store.
 
4.10.4.3   11kV electrical system
One DMR341 digital integrated relay is installed on each11kV outgoing panel, the following functions can be carried out on the relay:
-          Over current
-          Earthing failure
-          Running record and failure store
-          Controlling switch on site or on remote mode
 
4.10.5   Lighting and fire fighting system
The buyer takes responsibility for the lighting and fire fighting system during civil work.
Lighting (inside of main building)
The power plant adopts the lighting system as follows:
l   Normal AC lighting system
l   The direct current trouble lighting system
l   The safety lighting
l   The guard lighting
Normal AC lighting system
The normal AC lighting system provides whole the lighting of power plant. The normal AC voltage is 220 V.
The direct current emergency lighting system
One set of switch panel is installed in the control room. Usually the AC electrical system work for illuminate system. When the system breaks down, it will automatically switch to direct current emergency lighting system. At the important place & exit/entrance of main building and subsidiary workshop far away from the main building, the lighting system adopts emergency lighting with the storage battery, with power supply time no less than 30 minutes. The AC electrical source of the emergency lighting connects to the normal lighting network.
The fire extinguishing water & the industrial water and the living water are united and independently to be supplied;
In the power plant, annularity main water supply pipe for fire extinguishing (living) and hydrants whether in the plant or out of the plant shall be installed.
Enough fire extinguishers in the main plant building and other buildings will be installed.
The drain will be collected to a main pipe line through branch pipes. Then it will be discharged by the buried channel.
 
4.10.6   Earthing and lighting strike protection
The buyer should consider all earthing system arrangement during civil work.
Earthing system of the project includes lighting proof earthing for construction building earthing, PEN protecting earthing for station LV power supply system, ect.
For the reason of generating set and H.V. equipments, probability of lighting strike on the power station is increased. The earthing system connecting to the ground with nature fully by earthing bars, and the resistance should be less than 1Ohm. Except that, the earthing system should be connected to the vertical man-made object to complete a close-circularity network. It avoids the grounding, contacting and stepping over-passing the permission range. The earthing material must be satisfied to the request for conducting, antisepsis and short-circuit heat stabilize. The horizontal earthing object adopts 40x4 flat steel of hot galvanized steel, and the vertical earthing bars adopt L50X5 hot galvanized angle bar or Φ50 hot galvanized steel pipe.  For thunder-stroke wave overload voltage endangering, the generating system has set zinc lightning arrester on the H.V. bus-bar. For the direct thunder-stroke protection, an lighting acceptor should be set on the main building.
   All metal shell of electrical equipments should be connected to the PE line reliably to avoid electrical shock when the insulation of the equipment is failure.
 
4.11     Transmission line:
The buyer takes responsibility to transmit power from main outgoing panel to used position.
 
5. Main equipments specifications
5.1 Diesel engine:
 

Model

DN8320ZD6

Type

Inline, four-stroke, direct injection, turbocharged, and after cooled

Quantity

12 sets

Rated power

3310kw

Rated speed

750r/min

Bore/stroke

320/380mm

Starting method

Compressed air

Cooling system

Water cooling radiator

Dimension

6086x2125x3314mm

,

Weight

31000kg

Manufacturer

ND

Main parts of DN8320ZD6 Diesel Engine

a.     ABB turbocharger

b.    WOODWARD electrical governor

c.     GEA after cooler and lube oil cooler

d.    Flexible coupling

5.2 Alternator

Model

TWF-3000

Type

Brush-less synchronous alternator

Quantity

12 sets

Rated power

3750KVA

Rated speed

750r/min

Rated voltage

11000V

Frequency

50HZ

Power factor

0.8 lagging

Insulation class

F/F

Excitation

AVR

Dimension

4275×2715×2570mm

Weight

18000kg

Manufacturer

ND

5.3 Heavy fuel oil separator double module

Model

PA626

Quantity

4 sets

Rating treatment L/h

5900

Centrifuge Temperature

90-98°C

Light phase output pressure: MPa

0.2MPa

Motor power KW

3P/400V/50Hz/11kw

Complete machine weight (kg)

1600

Dimension

1250X1200X1500

Material medium

Heavy fuel oil (180CST/50°C)

Manufacturer

ND

5.4 Common Circulating & Booster module

Model

CRGD4.0-6.0LP

Qty

2 sets

Fuel feed capacity

4.0 m3/h

Fuel circulating capacity

6.0m3/h

Fuel supply pressure

, , ,

0.6Mpa

Fuel feed pressure

0.6Mpa

Max. fuel temperature

135°C

Min. Fuel feed rate

50M3

Rated fuel temperature rise

4-5°C/min

Viscosity before engine inlet

9-13 cSt

Viscosity deviation

±1.5cSt

Viscosity steady time

Max. 3.5 mins

Viscosity control accuracy

Max. 3%

Primary filter

80 mesh/inch2

Fine filter

Max. 10-30µ

Power source

3P 400V 50HZ

Power

17kW

Load

8kW

Dimension LxWxH

3500X1500X2100mm

Weight

2300kg

Manufacturer

ND

5.5 Exhaust Gas Boiler

Model

LFL112-0.7

Rate steam capacity:

1000kg/H

Quantity

4 sets

Steam pressure:

7Bar

Steam temperature

170°C

Safe pressure

0.75Mpa

Heating area

80m2

Boiler back pressue

Max. 220pa

Waste gas inlet temperature

350°C

Waste gas outlet temperature

200°C

Overall dimensions LxWxH

1824x2310x5318mm

Weight

6000kg

Manufacturer

ND

5.6 Air compressor

Model

VF-1.5/30

Type

Single row vertical, differential piston two-stage compression, air cooled

Exhaust capacity

Min. 1.5m3/min

Quantity

2 sets

Rating pressure

3MPa

Motor

Y108M-4/18.5kW

Overall dimensions

1650x800x1500mm

Weight

800kg

Manufacturer

ND

5.7 Air Receiver

Model

B2500

Quantity

2 sets

Working pressure

3Mpa

Volume

2500L

Overall dimensions

Φ 1100x2890mm

Weight

1925kg

Manufacturer

ND

5.8 Radiator

Model

8VI 1250 H22-8230/2117  GEA

Quantity

12 sets

Heat transfer

1347kW for HT, 1275kW for LT

Medium

Water

Mechanical power

8x8.6 kW

Fan speed

700rpm

Sound level @ 2 m

80 ±3 dB(A)

Manufacturer

ND

5.9 S9-1250/11/0.4 Power transformer

Type

S9-1250/11/0.4

Rating

1250KVA

Primary Volts

11KV

Secondary volts

0.4KV

Insulation level

Standard

Quantity

1 set

Manufacturer

SanB

5.10 Station batteries and battery charger panel

Model

PGD7-IV-180-220

AC input voltage

400Vac±20%

DC output voltage

24V, 220V

DC output current

40A

Storage battery capacity

100Ah

Accuracy of voltage regulation

Max. ±0.2%

Accuracy of current regulation

Max. ±0.2%

Ripple factor

Max. 0.1%

Power factor

Min. 0.93

Efficiency

Min. 95%

Noise

50dB

Dielectric strength

2000V 1 min without breakdown

Operation environment

Temperatur:-10 to 45°C, Relative humidity:not greater than 90% at 20±5°C

Interface

RS485, RS232 & RS422

High frequency rectifier module

Emerson HD22020 3pcs

PLC

SIEMENS S7-200

LCD display screen

HITECH PWS 5.7�?/SPAN>

Rectifier module

Emerson HD2205 3pcs

Maintenance-free lead-acid battery

A400-180/12V 18 pcs

Overall dimensions (LxDxH)

800x800x2200mm 3pcs

Manufacturer

ND

5.11 Heavy Fuel Oil storage

type

STH1300

Quantity

3 units

Diameter

Φ13.00m

Bottom material

MS Plate 12mm

Shell material

MS Plate 10mm & 8mm & 6mm

Roof material

MS Plate 6mm

Volume

1300M3

Steam coil pipe(seamless pipe)

DN50

Heat-exchange area

30M2

Manhole Diameter

Φ 600

Level indicator

1 unit

Oil inlet (seamless pipe)

ND80

Oil outlet (seamless pipe)

ND80

Overflow (seamless pipe)

ND100

Drain (seamless pipe )

ND50

Dimension

Φ13.00 x 10.5m

Manufacturer

Not included in the scope of delivery

5.12 Diesel Oil Storage

Type

STD640

Quantity

1 unit

Diameter

Φ 9.55m

Bottom material

MS Plate 10mm

Shell material

MS Plate 10mm & 8mm & 6mm

Roof material

MS Plate 6mm

Volume

640M3

Manhole Diameter

Φ 600

Level indicator

1 unit

Oil inlet (seamless pipe)

DN80

Oil outlet (seamless pipe)

DN80

Overflow (seamless pipe)

DN100

Drain (seamless pipe)

DN50

Dimension

Φ 9.55m x 9m

Manufacturer

Not included in the scope of delivery

5.13 Buffer HFO Tank:

type

STH150

Quantity

2 units

Diameter

Φ 13.00m

Bottom material

MS Plate 10mm

Shell material

MS Plate 10mm & 8mm & 6mm

Roof material

MS Plate 6mm

Volume

150M3

Steam coil pipe(seamless pipe)

DN50

Heat-exchange area

<, /TD>

20M2

Manhole Diameter

Φ600

Level indicator

1 unit

Oil inlet (seamless pipe)

ND80

Oil outlet (seamless pipe)

ND80

Overflow (seamless pipe)

ND100

Drain (seamless pipe )

ND50

Dimension

Φ5.73 x 6.00m

Manufacturer

Not included in the scope of delivery

5.14 Daily Heavy Fuel Oil Tank

Type

STH50

Quantity

1 unit

Diameter

Φ3.82m

Bottom material

MS Plate 10mm

Shell material

MS Plate 10mm & 8mm & 6mm

Roof material

MS Plate 6mm

Volume

50M3

Manhole Diameter

Φ600

Level indicator

1 unit

Steam coil pipe(seamless pipe)

DN25

Oil inlet (seamless pipe)

DN40

Oil outlet (seamless pipe)

DN50

Drain (seamless pipe)

DN50

Recycling Pipe (seamless pipe)

DN80

Heat-exchange area

20M2

Dimension

Φ 3.82m x 4.50m

Manufacturer

Not included in the scope of delivery

5.15 Daily Diesel Oil Tank

Type

STD50

Quantity

1 unit

Diameter

Φ 3.82m

Bottom material

MS Plate 10mm

Shell material

MS Plate 10mm & 8mm & 6mm

Roof material

MS Plate 6mm

Volume

50M3

Manhole Diameter

Φ600

Level indicator

1 unit

Oil inlet (seamless pipe)

DN80

Oil outlet (seamless pipe)

DN80

Overflow (seamless pipe)

DN100

Drain (seamless pipe)

DN50

Dimension

Φ3.82m x 4.50m

Manufacturer

Not included in the scope of delivery

5.16 Sludge Oil Tank

Type

STH50

Quantity

1 unit

Diameter

Φ3.82m

Bottom material

MS Plate 10mm

Shell material

MS Plate 10mm & 8mm & 6mm

Roof material

MS Plate 6mm

Volume

50M3

Manhole Diameter

Φ600

Level indicator

1 unit

Steam coil pipe(seamless pipe)

DN25

Oil inlet (seamless pipe)

DN40

Oil outlet (seamless pipe)

DN50

Drain (seamless pipe)

DN50

Recycling Pipe (seamless pipe)

DN80

Heat-exchange area

10M2

Dimension

Φ3.82m x 4.50m

Manufacturer

Not included in the scope of delivery

5.17 HFO unloading pump station

Type

HFO58

Quantity

1 set

Capacity

58M3/h

Outlet pressure

0.28Mpa

Motor power

18.5Kwx2

Manufacturer

ND

5.18 Diesel oil unloading pump station

Type

DO58

Quantity

1 set

Capacity

58M3/h

Outlet pressure

0.28Mpa

Motor power

18.5kWx2

Manufacturer

ND

 

Offer

Offer for 12x3MW power plant
No.
Item
Qty
Unit Price (USD)
Total Price   (USD)
Remark
1
Standard 3MW/11KV/50HZ generating set
12
1,155,000
13,860,000
2
Radiator
12
154,000
1,848,000
3
Generator accessories
12
16,520
198,240
4
Main outgoing panel
1
17,500
17,500
KYN28A
5
Station transformer panel
1
13,300
13,300
6
PT panel
1
9,800
9,800
7
Plant transformer (1250KVA/11/0.4)
1
26,600
26,600
8
Station Batteries &  Battery Charger with automatic float and boost control, indications and in built protections (220VDC/100Ah and 24VDC/100Ah supply panel)
1
25,200
25,200
9
Gen-set auot Synchronous and signal panel    
2
16,800
33,600
10
400 Volt main panel
1
11,200
11,200
GCS
11
400 Volt supply panel for DG set auxilliaries    
4
9,100
36,400
GCS
12
400 Volt supply panel for fuel station       
1
2,520
2,520
XL-21
13
Gen-set auxiliary motors control cabinet      
12
1,540
18,480
XL-21
14
HFO purified separator module
4
63,000
252,000
15
Common Circulating & Booster module            
2
63,000
126,000
16
Exhaust gas boiler
4
42,000
168,000
17
Water soft-treatment equipment
2
10,500
21,000
18
HFO unloading pump station
1
12,600
12,600
19
DO unloading pump station
1
10,500
10,500
20
Spare parts
12
0
0
21
Special tools
5
0
0
22
Documents
12
0
0
23
Mechanical installation materials for connecting equipment provided by supplier only
12
21,000
252,000
24
Electrical installation materials for connecting equipment provided by supplier only
12
25,900
310,800
 /DIV>
Total
 /DIV>
17,253,740
Notes:
1. All prices base on FOB Ningbo.
2.Quality guaranty: Provide full warranty within one year from the date of delivery or 2000 operating hours, whichever comes first.
3.Date of delivery: 4 months after receipt of advance payment.
4. Payment: 30 percent advance payment by T/T, 70 percent by L/C.
5. Valid date for the offer: before AUG.31, 2013
6. Installation guide and test:
a.USD 1500 salary per month for one engineer (total 2-3 persons) during installation guide and test (about 2 months).
b.USD 1500 salary per month for one engineer (total 2 persons) during training and running (about 1 month).
c.The costs for traveling between China and customer, lodging and food shall be borne by customer.
7.Quotation code: 4020130609

Click here to view the part 1 8/6 2013

http://www.china-power-contractor.cn/Technical-Proposal-and-Offer-of-12x3MW-HFO-Power-Plant-part-1.html

 




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