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Home > Equipments > Oil-Well-Drill-Bit > Other-oilfield-products - Water Treatment Equipment


 

Water Treatment Equipment

 


    Jianghan Petroleum Machinery Plant (JPMP) of Jianghan Petroleum Administration Bureau is one of manufacturers for oil engineering and water treatment equipment. JPMP has been ISO 9001 certified, and was granted to use API Monogram of 4F, 8C and 11E. JPMP has ASME certificate with U stamp for fabrication of pressure vessels.
    For over 20 years, JPMP has developed complete series sewage treatment equipment for oily water in oil production, refinery in onshore and offshore oilfields at extreme temperature, industrial sewage and domestic sewage to meet requirements of production and environment. The water treatment equipment fabricated by JPMP were exported to the south America.

    

    Main products:

JHX5230TJC Well-Flushing Truck
JHX5240TJC Well-Flushing Truck
JHX5250TJC Well-Flushing Truck
CYG Corrugated Plate Interceptor
Jet floatation units
Modified fiber ball filter
Fiber ball filter
Dual medium filter
Walnut shell filter
SHS Multifunctional biochemical disposal unit
 

 

JHX5230TJC Well-Flushing Truck

    Truck-mounted units:
    1. Cyclone desander       2. Corrugated plate interceptor
    3. Walnut shell filter        4. Fiber ball filter

    Specifications:

Flushing flow rating(m³/h)
30
Flushing pressure rating(MPa)
12.5
Working pressure for truck-mounted units(MPa)
Cyclone desander: <=1.0
Fiber ball filter:<=0.6
CPI:<=0.6
Walnut shell filter:<=0.6
Water temperature(ºC)
 <=60
Inlet water(mg/L)
Water from injection well
Outlet water(mg/L)
Oil content:<=5
Suspended solid content: <=3
 

    Characteristic:

Effective triplex pump
Pressure:12MPa
Flow rating: 30m³/h
Rated speed:300r/mim
Water treatment process
Applicable treating processes are used for different water to ensure oil content is less than 5mg/L and suspended solids less than 3mg/L in filtered water.
Well-flushing process
Conventional well-flush flow process: Casing-tubing-drain
JPMP well-flush truck process: Casing-tubing-well-flush truck-casing.
Low temperature resistance
Electric tracing insulation with constant power is provided to ensure no freezing piping.
 

 

JHX5240TJC Well-Flushing Truck

    Truck-mounted units:
    1. Walnut shell filter    2. Dual medium filter
    3. Separator               4. Basket fiber
     
    Specifications:

Flushing flow rating(m³/h)
25.3
Flushing pressure rating(MPa)
12.5
Working pressure for truck-mounted units(MPa)
Basket filter <=1.0
Separator <=0.6
Dual medium filter <=0.6
Walnut shell filter <=0.6
Water temperature(ºC)
<=60
Inlet water(mg/L)
Oil content <=300
Suspended solid content <=2000
Outlet water(mg/L)
Oil content <=5
Suspended solid content <=3
 
Characteristic:
Effective triplex pump
Pressure 12.5MPa
Flow rating 25.3m³/h
Rated speed 293r/mim
Water treatment process
Applicable treating processes are used for different water to ensure oil content is less than 5mg/L and suspended solids less than 3mg/L in filtered water.
Well-flushing process
Conventional well-flush flow process: Casing-tubing-drain
JPMP well-flush truck process: Casing-tubing-well-flush truck-casing.
Low temperature resistance
Electric tracing insulation with constant power is provided to ensure no freezing piping.
 

 

JHX5250TJC Well-Flushing Truck

    Truck-mounted units:
    1. Cyclone desander                  2. Coalescer
    3. Corrugated plate interceptor    4. Walnut shell filter

    Specifications:

Flushing flow rating(m³/h)
30
Flushing pressure rating(MPa)
12.5
Working pressure for truck-mounted units(MPa)
Cyclone desander <=1.0
Coalescer:0.6
CPI: <=0.6
Walnut shell filter: <=0.6
Water temperature(ºC)
<=60
Inlet water(mg/L)
Oil content <=300
Suspended solid content <=2000
Outlet water(mg/L)
Oil content <=5
Suspended solid content <=3
 
 Characteristic:
Effective triplex pump
Pressure 12.5MPa
Flow rating 25.3m³/h
Rated speed 293r/min
Water treatment process
Applicable treating processes are used for different water to ensure oil content is less than 5mg/L and suspended solids less than 3mg/L in filtered water.
Well-flushing process
Conventional well-flush flow process: Casing-tubing-drain.
JPMP well-flush truck process: Casing-tubing-well-flush truck-casing.
Low temperature resistance
Electric tracing insulation with constant power is provided to ensure no freezing piping.
 
 

 

CYG Corrugated Plate Interceptor


    Corrugated plate interceptor (CPI) is developed on the basis of "shallow pool" and gravity separation. When entering into the stainless steel corrugated plate with tear holes as in a labyrinth, oily water will change flow direction and intersection. Small oil droplets collide and coalesce during floatation, dispersed droplets merge big ones to increase floating speed of oil droplets and falling speed of water. The floated oil is collected in the sump cell to drain out at regular intervals. The separated water will enter into water cell through the collector, and drain into the next stage for treatment automatically through the regulating valve.
    CPI made by JPMP has been widely used for disposal of oily water in oilfield, service water and desalted water.

    Specifications:

Description
Index
Description
Index
Design pressure(MPa)
0.6
Resistance loss(MPa)
<=0.05
Design temperature(ºC)
80
Retention time(min)
20
Inlet oil content(mg/l)
2500~5000
Oil removal efficiency(%)
=>85
 

     Parameters:

Model
Vessel diameter(mm)
Capacity(m3/h)
Weight(kg)
Flange connection(PN1.0 GB9119.7-88)
Net
Operation
Inlet
Flush
Drain
Vent
CYG30/0.6
1400
30
3280
13280
DN80
DN50
DN25
DN80
CYG60/0.6
1600
60
5400
25400
DN100
DN50
DN50
DN100
CYG100/0.6
2000
100
9800
43000
DN150
DN80
DN50
DN100
CYG160/0.6
2200
160
12500
62500
DN200
DN80
DN50
DN150
CYG200/0.6
2400
200
15300
81300
DN250
DN100
DN50
DN150
CYG250/0.6
2800
250
19800
110000
DN250
DN100
DN50
DN200
CYG320/0.6
3000
320
27600
127600
DN250
DN100
DN50
DN200
CYG400/0.6
3400
400
31640
164640
DN300
DN150
DN80
DN250
CYG500/0.6
3600
500
34000
200000
DN300
DN150
DN80
DN250
CYG640/0.6
3800
640
40000
255000
DN350
DN150
DN100
DN250
 
 

 

Jet Floatation Units

    Disposal of sewage by jet floatation is a new technology in recent years. The jetting fluid that may be sewage or purified water forms negative pressure in the suction cell of ejector to draw in air. When the air passes through mixing cell, it is cut to tiny bubbles that will adheres oil droplets and solid particles in the air floatation cell and rise upward for removal by skimmer.
    Compared with other sewage treatment equipment, jet floatation unit is applicable for disposal of industrial sewage in oilfield, refinery, petrochemical and other industries with its short retention time, low power consumption (only 50~60% of impeller floatation unit), high removal efficiency, easy operation, safety and reliability. FXP floatation unit can operate under fully closed conditions without pollution to the environment. The unit is taken as post treatment behind the primary gravity separator. It is also used for sewage treatment in the refinery and petrochemical industry.

    Specifications:

Description
Parameter
Description
Parameter
Capacity (each)(m3/h )
30-640
Vessel diameter(mm)
Ø 1200-Ø 3800
Design pressure(Mpa)
0.6
Operating pressure(Mpa)
<=0.1
Design temperature(ºC)
80
Operating temperature(ºC)
<=60
Inlet oil content(mg/L)
<=200
Outlet oil content(mg/L)
<=20(Adding chemical)
 

 

Modified Fiber Ball Filter

    Modified fiber filers developed by JPMP improve water quality and filter velocity of oily water in oilfield.
    The modified fiber balls, made of oil resistant fiber, feature stable chemical property, high temperature resistance, long service life, wide applications, large specific surface area, high void fraction, strong intercepting ability, low backwash strength, effective regeneration and short generation time of filter medium. As different resistance on the filter bed during filtering, an ideal status of loose upper filter layer and close lower layer will improve equipment accuracy and filtering velocity. The filter may operate under remote control.

    Specifications:

Description
Parameter
, Capacity (each)(m3/h)
15~300
Design pressure(MPa)
0.6
Filtering velocity(m3/h )
30
Filter resistance (Single stage, in parallel)(MPa )
<=0.15
Backwash strength(L/m2s )
5.0
Design , , temperature(ºC),
80
Operating cycle(h)
8~72
Filter resistance (2 stages, in series)(MPa)
<=0.3
Inlet water
SS(mg/L)
<=20
Oil(mg/L)
<=20
Outlet water
SS(mg/L)
<=3
Oil(mg/L)
<=2
SSsize
<=2um(>85%)
 

    Model:15m3/h~300m3/hcapacity is available upon request.

    Model explanation:
    

 

Fiber Ball Filter

    The fiber balls, made of fiber wires, feature stable chemical property, high temperature resistance, long service life, wide applications, large specific surface area, high void fraction, strong intercepting ability, low backwash strength, effective regeneration and short generation time of filter medium. As different resistance on the filter bed during filtering, an ideal status of loose upper filter layer and close lower layer will improve equipment accuracy and filtering velocity. The filter may operate under remote control.

    Characteristics:

Description
Parameter
Capacity (each)(m3/h)
10~250
Operating cycle(h)
 8~48
Water quality
Inlet suspended solids
<=20
Outlet suspended solids
<=3
 
    Specifications:
Model
Capacity(m3/h)
Vessel diameter(mm)
Mixer power(kw)
Connection
Overflow
Weightkg(kg)
Inlet &outlet
Drain & vent
GL15/0.6
15
800
1.5
DN50
DN25
R3/4
825
GL20/0.6
20
1000
3
DN80
DN25
R3/4
875
GL30/0.6
30
1200
4
DN80
DN50
R3/4
1510
GL40/0.6
40
1400
4
DN100
DN50
R3/4
1695
GL60/0.6
60
1600
7.5
DN100
DN50
R3/4
1970
GL70/0.6
70
1800
7.5
DN100
DN50
R3/4
2185
GL90/0.6
90
2000
7.5
DN125
DN50
R3/4
2790
GL110/0.6
110
2200
11
DN150
DN50
R3/4
3285
GL130/0.6
130
2400
11
DN150
DN50
R3/4
3485
GL150/0.6
150
2600
11
DN150
DN50
R3/4
4520
GL180/0.6
180
2800
18.5
DN200
DN50
R3/4
5555
GL210/0.6
210
3000
18.5
DN200
DN50
R3/4
6285
GL240/0.6
240
3200
18.5
DN200
DN50
R3/4
7545
GL270/0.6
270
3400
22
DN200
DN50
R3/4
8495
GL300/0.6
300
3600
22
DN250
DN50
R3/4
9660
 
 

 

Dual Medium Auto Filters

    Dual medium parallel filter is developed by JPMP and Shengli Oilfield Design Institute based on foreign advanced technology for disposal of sewage and clean water in oilfield. The filter characters compact structure, easy operation, automatic control, stable running, high filter velocity, large capacity, high filter accuracy, thorough backwash and simple maintenance.
    Anthracite, silica sand or garnet is adopted as filtration medium to form an ideal filter bed for interception. Filtering medium with different gravity will not be mixed. The Dual medium filter is applicable for disposal of oily water in oilfield, as well as well for sewage treatment in metallurgical, chemical, textile industries.

    Single pedestal technique index sign:

Description
Parameter
Description
Parameter
Capacity (each)(m3/h)
5~150
Filter resistance(MPa)
<=0.12
Design pressure(MPa)
0.6
Backwash strength,(l/m2*s)
 14.5
Design temperature(ºC)
80
Air flush strength(l/m2*s)
10
Inlet water
Oil(mg/l)
20
Outlet water
Oil(mg/l)
 5
SS(mg/l)
30
SS(mg/l)
3
 

    Single pedestal technique characteristic parameter:

Model
Normal diameter(DN)
Capacity(m3/h)
Volume(m3)
Connection
Inlet & outlet,Water & backwash
Drain
Vent
GL5/0.6(s)
DN800
5
1.08
DN80
DN50
DN50
GL10/0.6(s)
DN1000
10
1.74
DN80
DN50
DN50
GL15/0.6(s)
DN1200
15
2.58
DN100
DN50
DN50
GL20/0.6(s)
DN1400
20
3.61
DN100
DN50
DN50
GL30/0.6(s)
DN1600
30
4.89
DN125
DN50
DN50
GL40/0.6(s)
DN1800
40
6.36
DN125
DN50
DN50
GL50/0.6(s)
DN2000
50
7.94
DN150
DN50
DN50
GL60/0.6(s)
DN2200
60
10.1
DN150
DN50
DN50
GL70/0.6(s)
DN2400
70
12.3
DN200
DN100
DN50
GL90/0.6(s)
DN2600
90
14.5
DN200
DN100
DN50
GL100/0.6(s)
DN2800
100
16.9
DN200
DN100
DN50
GL110/0.6(s)
DN3000
110
20.4
DN250
DN100
DN50
GL120/0.6(s)
DN3200
120
25.3
DN250
DN100
DN50
GL130/0.6(s)
DN3400
130
29.4
DN250
DN100
DN50
GL150/0.6(s)
DN3600
150
33.6
DN250
DN100
DN50
 

 

Walnut Shell Filter

    JPMP developed and fabricated KWL-1 walnut shell filter in 1987 for treating oily water in Shengli Oilfield to improve water quality, reduce treating cost and enhance recovery ratio. The filter was awarded national prize. Now, series of walnut shell filters with various backwash methods and capacities have been developed for over 10 years. Specially treated walnut shells character large surface area, high adsorbability and removing efficiency. During mixing, walnut shells will rub each other to remove filth on the shells to regenerate as hydrophilic, oleophobic and stable chemical properties. Deep bed principle is used in the filter to enhance intercepting ability. The filters are suitable for disposal of oily water in oilfield and other industries.

    Technique characteristic:

Description
Parameter
Capacity (each)(m3/h)
10~425
Backwash strength(L/m3s)
6.3
Design pressure(MPa)
0.6~2.0
Design temperature(ºC)
80
Filter velocity(m/h)
24~34
Backwash time(min )
20~25
Filter resistance (single stage, in parallel)(MPa)
<=0.1
Filter resistance (each unit)(MPa )
<=0.12
Primary filtration(mg/L)
Inlet
SS<=100
Oil content
<=100
Outlet
SS<=100
Oil content
<=10
Working cycle(h)
8~25
Filter resistance (2 stages, in series)(MPa)
 1~3%
Inlet water(mg/L)
SS
<=50
Oil
<=50
Outlet water(mg/L)
SS
    <=10
Oil
<=10
 

    Model:

GLWA10/0.6
GLWA15/0.6
GLWA30/0.6
GLWA40/0.6
GLWA50/0.6
GLWA60/0.6
GLWA80/0.6
GLWA90/0.6
GLWA100/0.6
GLWA130/0.6
GLWA150/0.6
GLWA180/0.6
GLWA200/0.6
GLWA220/0.6
GLWA250/0.6
 
 

 

SHS Multifunction biochemical disposal device

    SHS multifunction biochemical disposal system, a new sewage disposal equipment used in oilfield, is developed by cooperation between JPMP and Qinghua University by using the principle of biological reactor which is a new sewage process technology came out in Europe and America in late 1980s. The technology not only resolves the problem of sewage discharge in oilfield but also is suitable to modification for old water treatment engineering.

    Application:
    Suitable for disposal of sewage to be discharged out in onshore and offshore oilfields.
    Suitable for disposal of sewage from petrochemical, paper mill, dye printing industry, textile, pharmaceutical industries and sanitary wastewater as well.

    Features:
    1. High efficiency of removal COD, high capability of impact resistance, simple structure and easy operation.
    2. Low cost of construction and operation as no need for secondary settling basin.
    3. As the untreated water is enclosed, there is no offensive odor.
    4. Modularization of the unit makes it easy for extension.
    5. Blower fan, pump and valves are controlled by PLC, so the unit is run automatically without manual operation.

 





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