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Technical specification and quotation for 500kW Biogas Generator Set
鈥淪hengDong鈥?Brand Biogas Generator Set
MODEL : 500GF1-1RZ
500kW Biogas Generator Set
500kW Biogas Generator Set
Model: 500GF1-1RZ
Picture of 500GF1-1RZ Biogas Generator Set(with cooling tower)
Control Panel Biogas Generator Set Cooling Tower
A. Technical specification of gas generator set
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Model |
500GF1-1RZ |
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Engine model |
Z12V190ZLDK-2A |
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Generator model |
1FC6 |
|
Control panel model |
PCK1-RB500 |
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Rated power (kW) |
500 |
|
Rated current(A) |
870 |
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Rated voltage(V) |
415 |
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Rated power factor, COS桅 |
0.8(lagging) |
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Frequency(Hz) |
50 |
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Starting method |
24V DC motor starting |
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Voltage regulation |
Automatic voltage regulation |
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Governing Method |
Electronic Governing |
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Exciting method |
Brushless |
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Phase and wiring |
Three-phase, four-Wire system |
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Connecting Method between engine and generator |
Flexible coupling |
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Cooling method of water cycle |
Open (with heat exchanger) |
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Dimensions (L脳B脳H),mm |
5357脳1970脳2698 |
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Weight kg |
12500 |
B. Technical specification of gas engine
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Engine model |
Z12V190ZLDK-2A |
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Type |
4 鈥搒troke, Spark plug ignition, water-cooled |
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Cylinder arrangement |
V-12, 60掳 |
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Cylinder bore mm |
190 |
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Stroke Piston mm |
210 |
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Total displacement L |
71.45 |
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Rated power kW |
550 |
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Rated speed r/min |
1000 |
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Idle speed r/min |
600 |
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Specific Oil Consumption g/kWh |
less than1.0 |
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Exhaust temp. Celsius Degree |
less than590 |
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Water outlet temp. Celsius Degree |
less than85 |
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Oil temp. in oil pan Celsius Degree |
less than90 |
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Stable speed droop (%) |
less than5 |
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Cooling method |
Forced water cooling |
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Lubricating method |
Pressure and splash lubrication |
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Cylinder number |
Output end |
1- 2- 3- 4- 5- 6
7- 8- 9-10-11-12 |
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Ignition mode |
Spark Ignited |
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Ignition sequence |
1-8-5-10-3-7-6-11-2-9-4-12 |
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Starting method |
24V DC motor starting |
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Rotation direction |
Counter-clockwise (facing output end) |
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Power output method |
Flywheel output |
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Dimensions L脳B脳H mm脳mm脳mm |
3678脳2030脳2662 |
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Weight kg |
5500 |
C. Technical specification of alternator
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Generator model 1FC6 |
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Rated power(KVA) |
625 |
|
Rated voltage (V) |
415 |
|
Rated current (A) |
870 |
|
Rated frequency (Hz) |
50 |
|
Rated power factor (lagging) |
0.8 |
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Rated speed(r/min) |
1000 |
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Protection class |
IP23 |
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Insulation class |
Class F |
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Cooling method |
Wind cooling |
D. Technical specification of control panel
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Model |
PCK1-RB500 |
|
Functions |
The PCK1-RB500 control panel has comprehensive protecting function for over-current, short circuit, reverse power, low frequency and low voltage etc.
It also has the functions of automatic quasi-synchronism, load distribution and automatic power factor adjustment.
PCK-RB500 can analyze the condition of the grid, once the grid is shut down, it can cut the gas generator set from the grid until the grid start to work again, then automatically recover the connection.
The control panel can also cooperate with TEM system and monitoring instrument, to monitor water temp, oil temp, oil pressure and speed of the engine. Once threat emerges, control panel will alarm and automatically switch off for protection. |
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Application method |
Work with grid connection or single unit operation or parallel operation |
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Dimension L脳H脳W(mm) |
800脳1000脳2200 |
E. Technical specification of TEM Computer System
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Model |
TEM (total electronic monitoring system) technology |
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Functions |
Automatic adjust technology of air and fuel ratio: The component of biogas is changeable, it is necessary to control the air and fuel ratio of the engine by the electric-control admixture. The engine monitoring the combustion condition automatically. Then the central control unit send out dictate to make the generator drive the slide valve to change the clearance, so as to change the admission amount and keep the air-fuel ratio of the engine to an ideal condition. The whole adjusting process is carried out automatically. As the concentration of CH4 in biogas changes, the generator set that without the automatic adjusting technology of air-fuel ratio can not be used to generate electricity fuelled biogas.
TEM system can collect, deposit, display, print and control the parameters of the generator set. The data can display in the form of stimulant data, meter, report forms, recording statistics and etc. The recording interval can be set discretionarily, the system can also print real-time and recorded report forms, the print interval can be set automatically or manually. This system can collect, display and record the following parameters: cylinder temperature, exhaust temperature, water temperature, oil temperature, oil pressure, speed, power, voltage, current, power factor, frequency, accumulative total output and running time. |
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Dimension
L脳H脳W(mm) |
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4. Required ambient conditions:
a) Ambient temperature : -40 Celsius Degree-40 Celsius Degree
b) Relative humidity less than95% (35 Celsius Degree)
c) ASL Above Sea Level less than2000m
Requirements for gas source: Inside the gas pipeline, within the range of 1 m before gas pressure regulator, the temperature of biogas less than35 Celsius Degree;Gas pressure should within the range of 3-10kPa;
The speed of gas pressure vibration less than 1kPa/min; Methane content of biogas more than 40%;
H2S content less than 200mg/nm3; NH3 content less than20mg/Nm3;
Diameter of impurities less than5渭m; Content of impurities less than30mg/Nm3;
Content of water less than40g/Nm3;
For the optimization of system performance, users should provide data of gas composition and pressure to us. (For biogas with methane content between 30-40%, we have a specially designed model).
6. Quotation For 500kW Biogas Generator Set
|
No. |
Description |
subentry |
Qty |
Unit Price(USD) |
Total price
(USD) |
|
|
Main Equipments
Biogas Genset
Model:
500GF1-1RZ
(50Hz/415V) |
Z12V190ZLDK-2A Biogas Engine |
1unit |
1 Set |
|
172,388.06 |
|
2 |
alternator(1FC6) |
1unit |
|
3 |
Electronic Governing(Woodward2301A) |
1set |
|
4 |
Control Panel |
1unit |
|
5 |
Platform & coupling |
1set |
|
6 |
Silencer and Exhaust pipes |
1set |
|
7 |
Technical documentation |
1set |
|
8 |
Attached spare parts, tools and accessory |
1set |
|
9 |
|
6 units |
|
10 |
Biogas-water separator |
1 set |
|
11 |
Safety |
Flame arrester |
1unit |
|
2,462.69 |
|
12 |
Spare parts for one year operation(1 set) |
1 lot |
|
8,208.96 |
|
13 |
TEM Control system (one controls two sets) |
1set |
|
11,492.54 |
|
Total |
500GF1-1RZ
(water piping, valves and pumps need to be purchased locally) |
1 set |
|
194,552.24 |
Note:
1銆乀he quotation is based on standard configuration and FOB Qingdao Port.
2銆丳acking: naked package (accessories: wooden Export standard)
3銆丳ayment : 30% by T/T for deposit, the rest of 70% by irrevocable L/C at sight, should be reaching us before delivery
4銆丏elivery time: 50 days after getting 30% deposit by T/T.
5銆丼ervice rules : commissioning and training is free(within 14 days). The customers will be charge of the round trip air tickets fee and room and board fee abroad.
5. The price is of full new gas generator set. Not modification gas generator.
6. This quotation is valid for 1 month.
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Plant: ASIANPALM ------ waste-energy Power station, Krabi, Thailand
Type of gas: Biogas
Genset type: 500GF1-RZ
No. of gensets: 2
Electrical output: 900 kW
Start-up: first genset----- July 2006;
Second genset---- March 2007
This biogas power station turns organic wastes of the entire palm oil factory into electric power. All the power generated is sold to public grid at high price. |
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Plant: Gaobeidian Sewage Treatment Plant ------ waste-energy Power station, Beijing, China
Type of gas: Biogas
Genset type: 500GF1-RZ
No. of gensets: 3
Electrical output: 1400 kW
Start-up: April 2004;
As China鈥檚 largest sewage treatment plant, Gaobeidian digests 2,140,000 m3 of sewage from Beijing city. Power generation is the plant鈥檚 main way of recycling energy. These three Shengdong gensets are purchased to take the place of three imported gas engines, which was facing high operation cost problem. |
鍖椾含甯傞珮纰戝簵姹℃按澶勭悊鍘?/DIV>
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Plant: Longfeng Garbage Landfill ------ Power station, Meizhou City, China
Type of gas: Biogas
Genset type: 500GF1-RZ
No. of gensets: 4
Electrical output: 2000 kW
Start-up: January 2006
Longfeng Garbage Landfill is the first UN approved CDM project in China. Part of the power is self consumed by the landfill, while most electric power is exported to public grid. |
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Plant: Fushun West Open Mine ------ Power station, Fushun City, Liaoning Province, China
Type of gas: Waste gas from oil refinery process
Genset type: 500GF1-RYm
No. of gensets: 84
Electrical output: 42 MW
Start-up: Initial Stage, March, 2006
As China鈥檚 largest power plant fueled by low heat value waste gas from refinery process, Shengdong gas engines helped Fushun West Open Mine to reduce manufacturing cost through over-all utilization of energy. All gensets are coupled with co-generation system |
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Plant: Jincheng Coal Mine ------ Power station, Jincheng City, Shanxi Province, China
Type of gas: Coal Mine Methane
Genset type: 500GF1-2RW
No. of gensets: 22
Electrical output: 11MW
Start-up: Initial Stage, October, 2001
Shengdong gas engine holds more than 80% of China鈥檚 Coal Mine Methane power generation market. Almost every major coal mine is user of Shengdong gas engine. As one of earliest users of Shengdong CMM engine, Jincheng Coal Mine is still expanding their CMM power plant. |
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