Technical Proposal for 2x12MW Coal Fired Power Plant in Malta
Technical requirement for the plant from the client:
1. Coal Fired Power plant 2 units each of 12 MW 50Hz 2. FOB basis Price 3. The coal to be used coal has a 5 to 7% sulfur 30% volatile matter, 30% moisture, 25% ash and heating value 4000 Kcal/kg. 4. The make up water requirement should not be more than 25000 GPD. 5. Specification, make, model and origin or major components of plant. 6. Delivery from time of order place , erection and commissioning time. 7. Tentative operative cost on per KWh basis. 8. Coal consumption on per KWh basis. 9. Area required for plant installation / approx footprint area size required.
1. The Working Scope
Sub-item |
Name of Sub-item |
Remarks |
700 |
Power station general layout |
|
711 |
Boiler |
Including waste gas treatment |
712 |
Turbine & Generator Room |
|
720 |
Oil pump station |
|
725 |
Air compressor station |
|
717 |
Fuel storage |
|
718 |
Fuel preparation and transportation |
|
722 |
Slag treatment |
|
723 |
Pulverized fuel ash treatment |
|
729 |
Outdoor pipeline |
Including steam, water, compress air and oil |
751 |
Dematerialized water treatment |
|
753 |
Water cooling tower |
|
754 |
Domestic and firefighting water feeding pipeline |
|
755 |
Domestic and firefighting water discharging pipeline |
|
756 |
Water circulating pipeline |
|
762 |
Generator and self high-voltage system |
|
763 |
Power station electricity room |
|
764 |
Power station power distribution |
|
765 |
Power station Grounding and Lightning |
|
766 |
Power station DCS control system |
|
767 |
Power station dispatching telephone system |
|
768 |
Power station telephone system |
|
769 |
Power station Central Control Room |
|
770 |
Power station Outdoor lighting |
|
2. Fuel
The information of the coal is as follow:
Net calorific power: less than 4,000kcal/kg
Ash content: 10~15�?/FONT>
Sulfur content:5~7�?/FONT>
By calculating, the average coal consumption per hour is 26ton, annual coal consumption is 195000ton (running hour 7500 per year). The capacity of fuel yard is designed for 15 days; area is 48×150m which can store coal with 9360ton. The coal will be fed to the belt by coal bin, then transported to the crusher, after screening, the finished coal will be stored in the bin in front of the boiler.
3. Installation solution
Two sets of Circulating fluidized bed boiler, which can burn different kind of fuel with high efficiency and can run in different load case, will be adopted. Two sets of steam turbine with capacity of 12MW and steam parameter of 48t/h-3.43-435Celsius Degree will be adopted. The water will be pumped to the Low-Pressure heater first and then to deaerator and High-Pressure heater and then to boiler. The steam generated by two boilers will be merged together in steam header and then introduced into the two steam turbines. The turbine has Low-pressure and High-pressure steam extraction outlet to heat the feedwater in Low-Pressure heater, High-Pressure heater and deaerator. Therefore, the thermodynamic system formed.
4. Treatment of waste gas and slag
The electrical precipitator with single line and four electric fields will be adopted as the waste gas treatment equipment of boiler. The collected dust will be transported to the outside. The storage bin will be installed for storing the slag discharged from the boiler. The waste gas will be induced to the stack by fan.
5. Sulfur removal treatment
The sulfur removal device should be adopted in boilers, as per the sulfur content of the coal and the characteristic of the boiler, when the furnace temperature is around 800-900Celsius Degree, burning the limestone with rated particle size, the sulfur removed efficiency can reach 80%, which will fulfill the environmental protection requirement.
6. Cooling water and Demineralized water System
Water circulating cooling system will be selected which includes the pumps, cooling towers, water pond and pipeline. During the system working, the cooling water will be pumped from the water pond to the equipments which needed to be cooled; after heat exchanging, the water will be transported back to the cooling tower.
The mixed-bed exchanger system will be selected as the water demineralization system. The process of water treatment is as follow:
Water (domestic water pipeline or firefighting pipeline) →mechanical filter→clean water tank→clean water pump→action exchanger→CO2 removal equipment→intermediate tank→intermediate pump→anion exchanger→demineralized water tank→Demineralized water pump→Turbine room
7. Main Equipment
No. |
Equipment name |
Q’TY |
Specification |
1 |
Circulating fluidized bed boiler |
2 |
Steam flow rate: 55t/h
Steam pressure: 3.82MPa
Steam temp.: 450Celsius Degree
Evaporation capacity : 55t/h
Total efficiency:�?0% |
2 |
Condensing Steam Turbine |
2 |
Model: N12-3.43
Rate power: 12MW
Rated speed of rotation: 3000r/min
Rated Main Steam pressure:3.43MPa
Rated Main Steam temp.:435Celsius Degree
Exhaust pressure: 0.008MPa |
3 |
Generator |
2 |
Model: QF-12-2
Rate power: 12MW |
4 , TD>
|
Crusher |
1 |
Capacity: 100t/h |
5 |
Sifting screen |
1 |
Capacity: 150t/h |
6 |
Belt Conveyor |
3 |
Capacity: 150t/h |
7 |
Low speed bridge crane |
1 |
Capacity: 16t |
8 |
Screw conveyor |
3 |
Capacity: 30t/h |
9 |
Primary fan |
1 |
Capacity: 126000m3/h |
10 |
Secondary fan |
1 |
Capacity: 95000m3/h |
11 |
Induce fan |
1 |
Capacity: 270000m3/h |
12 |
Deaerator |
1 |
Capacity: 200t/h
Working pressure: 0.02MPa |
13 |
Demi-water |
1 |
Capacity: 60t/h |
14 |
Circulating water pump |
4 |
capacity: 2500m3/h |
15 |
Cooling tower |
4 |
capacity: 2500m3/h |
8. Main Indexes
No |
Technical Designation |
Unit |
Index |
Remarks |
1 |
Installed Capacity |
MW |
2×12 |
|
2 |
Average power generation |
MW |
2×12 |
|
3 |
Running Hour |
h |
7500 |
|
4 |
Annual power generation |
104kWh/a |
18000 |
|
5 |
Annual power supply |
104kWh/a |
15840 |
|
6 |
Annual coal consumption |
104t/a |
19.5 |
|
7 |
Annual water consumption |
104t/a |
168 |
| |