| CEMENT PLANT Heat Recovery Power Plant
INQUIRY DATA SHEET
1. Cement Company Outline
(1) Sales (03) 832,479.07 Ton
(04) 908,682.40 Ton
(05) 10, 661, 81.50 Ton
(5)No. of employee 614
(6) International Airport Name/ Distance Name: Islamabad International Airport /70km
(7) International Port Name/ Distance Name: Karachi Port / 1400km
(8) Contact Person for the Inquiry Sheet
2. Operation Data
(1) Production Ton/Y (03) 799,617 Ton of Clinker
Ton/Y (04) 851,000 Ton of Clinker
Ton/Y (05) 1,058,668 Ton of Clinker
(2) Capacity of Cement Plants 3700 ton/y 1 units
ton/y units
ton/y units
(3) Capacity of Captive Power Plants
(Type of power plants: ) 2000 kW x 3 units
(Type of power plants: ) kW x units
(Type of power plants: ) kW x units
(4) Energy Consumption rate kcal/ton-cl 770,000
(5) Annual consumption
Electricity from captive power kWh/years 22,000,000
Electricity form grid kWh/years 88,000,000
Fuel (Coal and/or Oil) ton/year 155,400
(6) Unit Price of energy
Electricity (from captive power) Rs. /kWh 3.85
Electricity (from grid) Rs. /kWh 4.75 EXCLUDING GST
Fuel (Gas) Rs. /kWh .
3. Site Condition
(1) Ambient Temp. (Max./Ave./Min) 50 /25 /-1 Deg C .
(2) Relative Humidity (Max./Ave./Min) 99 /50 /16 Deg C .
4. Electrical Condition
(1) Frequency Hz 50 .
(2) High-tension circuit V 6300 V for motors rated > 450 kW .
(3) Low-tension circuit V 400 V for motors rated < 450 kW .
(4) Light V 220 v AC .
(5) Instrument circuit V 48V DC, 24 V DC .
(6) Communication system circuit V 48V DC, 24 V DC .
(7) DC circuit V 110 VDC, 48 V Dc, 24 VDC .
5. Cement Plant
(1) Kiln no. No 1 .
(2) Year of construction Year 1997 .
(3) Plant maker name
FL Smidth, Denmark .
(4) Clinker production capacity Ton/Day 3700 TPD .
(5) Number of stage for PH 5 Stage .
(6) Klin
Type Rotary Kiln (NSP) .
Kiln Length, Diameter 64 Meter 4.15 Meter .
(7) Clinker Cooler
Type Grate Cooler
Number of Cooling fans 9
(8) Operating Condition
Mode of Operation Hr/Day 24
Annual Operation Days Days/Year 300
6. PH Boiler Design particulars
(1) PH Gas Flow m3/h 542,880
(2) PH Gas Pressure mmh2OG 790
(3) PH Gas Temperature C 330 use 300 deg C.
(4) PH Gas Composition .
N2 Vol% .
O2 Vol% 3.5 - 4.5
H2O Vol% .
CO2 Vol% 18 �?20
(5) Dust Content g/Nm3 0.04
(6) Min. Inlet Temperature of Raw 200 Deg C
Material Mill (Boiler Outlet Gas Temperature)
(7) Gas Duct Inside Diameter mm .
(8) Drawings PH Tower, Layout, Duct, etc
7. AQC Heater Design particulars
(1) AQC Gas Flow m3/h 402540
(2) AQC Gas Pressure mmH2OG 15mmlH2OG
(3) AQC Gas Temperature C 290
(4) Dust Content g/Nm3 0.02
(5) Gas Duct Inside Diameter mm 2800
(6) Drawings AQC, Layout, Duct etc
|
China National
Electric Wire&Cable Imp./Exp. Corp
