Hengyang Conveying Machinery Co., Ltd. the backbone enterprise of the domestic belt conveyor Industry, is a professional machinery manufacture with a history of 60 years which possesses excellent sales system, advanced technical center and strong manufacturing system. The company is member of China Heavy Machinery Association, the vice-chairman unit of the association, and member of National Standardization Committee. The main products have 300 kinds, which can be divided into six groups, such as DT, DT 2, DT 2 (A), DTL, DX, DY, DQ, deep groove, curved, corrugated and lining friction belt conveyers of various kinds; DCY, DBY, ZDY, ZLY, ZSY, ZQ series reducers; TD, DGH, D, PL, HL bucket type hoisting machines of various kinds; LS, GX screw conveyers; DC series pipe belt conveyor, mobile belt conveyor, semi-fixed belt conveyor, shield machine, telescopic belt conveyor and scraper belt conveyor, etc. Most of our products have been exported to Africa, South Africa, Middle East, Latin, and any other countries or areas. The company occupied an area of 200.000 m2 with more than 700 staff. The annual production yield can reach 1 billion RMB, 200 million of which are overseas projects. It possesses more than 400 sets equipment, over a hundred sets are large and accurate equipment, as large steel pretreatment machine, large imported grinding machine, large plate bending machine, submerged arc welding machine, idler production line, ф2.2×5m dry casting vulcanizing machine. The company is engaged in developing and manufacturing advanced conveying equipment for metallurgy, electric power, port, coal as well as building material and chemical industry. The company has established a complete product quality assurance system , and has won the certificates of ISO9001:2008 Quality Management System; ISO14001:2004 Environment Management System and OHSASI18001:1999 Occupational Health and Safety Management System.
Centering idlers (self-aligning roller) have four types: vertical type, frictional type, conical type and self-aligning type (see figure 13, 14 and 15). Centering idlers are used for avoid belt deviation.
1. Product overview
The structure of aligning roller group is reasonable, low resistance, work reliability and sensitive reaction, with the help of side thrust generated by belt deviation can automatically repeated correction.
For a variety of industrial and mining enterprises, especially for coal, mines, cement plants and other harsh production environments, no failure, no lag, strong and durable, easy to maintenance.
2. Structure and characteristics
High performance self-aligning roller group mainly include: roller bracket, beams, connecting rod, roller, vertical roll, etc.
Using vertical roll drive crank arm, crank arm push rod, rod push adjusting frame. According to the deviation situation and using tangential force of roller, to control rotation angle of adjusting frame. It can achieve continuous adjustment, low- resistance, and high torque.
The ceramic idler is a combined member consisting of ceramic body, bearing, axle, and plastic labyrinth seal ring, and is a new-generation idler through high-temperature calcination, which replaces steel and plastic with ceramic.
Advantages of ceramic idler
1. Corrosion resistance: Corrosion resistant to acid, alkali and salt.
2. Strong rigidity: strong wear resistance
3. Full sealing: The two ends are installed with the plastic labyrinth seal rings, so the grease can’t be leaked, and the roll axis runs under the fully-sealed condition for a long time.
4. The ceramic surface can form oxidation film, so it can’t be adhered to any substances, and can’t react with any substances. Its trough idler can clean the belt. On the slope, the belt has big conveying force, small resistance and optimal effect. The two-section idler can reduce the heavy pressure points of the belt on the idler. The hollow device of idler can make the adherent on the belt fall off, which can prolong the service life of idler greatly.
5. Its service life is 2-3 times that of steel idler. Moreover, it can reduce the wear of belt, and the belt can’t run deviated, which can prolong the service life of idler greatly.
6. With high economic benefit, it can reduce the comprehensive cost of belt conveyor and reduce maintenance man-hours.