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Home > China OEM Equipment and Spare Parts > Agricultural Industry > Organic fertilizer production line - 20-25T PER HOUT ORGANIC FERTILIZER LINE Case

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20-25T PER HOUT ORGANIC FERTILIZER LINE Case

Company brief

We have been engaged in the research and development and sales of organic fertilizer equipment and inorganic fertilizer equipment since starting business. It includes organic fertilizer production line, organic fertilizer granulator, bio-organic fertilizer production line, pig manure organic fertilizer production line, chicken manure organic fertilizer production line and various chemical inorganic fertilizer production line etc. We have independently researched and innovated and developed bio-organic fertilizer technology for agricultural environmental protection technology development and waste recycling. We have a high-quality staff team and CAD design technology center (organic fertilizer equipment research institute), and a perfect pre-sales and after-sales service level to provide customers with one-stop service of process design, equipment production, installation, commissioning and personnel training. Our organic fertilizer equipment products have covered all provinces and cities nationwide, and a large number of organic fertilizer production line products have been exported to global countries. The chairman of our company, together with all the staff, warmly welcomes new and old customers to call, write or come to the company to visit, guide and negotiate business with the principle of stable quality and reputation first.



Major business:

·Organic inorganic compound fertilizer production line of 10,000 - 200,000 tons per year

  

·Compound fertilizer production line of 30,000-200,000 tons per year

 

·Complete organic fertilizer production line of 10,000-120,000 tons per year

 

·BB fertilizer production line of 10,000-200,000 ton per year

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If you want to invest in organic fertilizer production projects, please contact with us . Our factory has a professional planning service team to complete the preliminary design and infrastructure work for you. To provide you with satisfactory service is our aim.


  • Client workshop


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  • Loading and delivery


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Important information of quotation

 

Date

04/12/2024

Total   machines

58   sets

Total   power

776.9kw

Delivery time

35-50 days after   received the payment.

Voltage

380V, 50HZ, 3 Phase.  

 

 

 

 

Capacity 20-25 tons per hour of organic fertilizer production line

NO.

Name

Description

Qty

(set)

Picture

1

Rotating disc compost turning machine

1.model:22m, power�?/span>30+2.2+2.2+2.2+2.2+4=42.8kw

2. Equipment span 22 meters

3.Trough depth 2 meters

4. Turning lift 1.5-2 meters

5. The frequency conversion motor of the main   traveling frame is 2.2kw×2. (Full copper core) Frequency variable speed brake   three-phase asynchronous motor.

6. Turning sub-frame variable frequency motor   2.2kw×2, (all copper core) frequency variable speed brake three-phase   asynchronous motor

7. Turning impeller main motor 30kw, full   copper core

8. Contains control cabinet and remote control.

9. The electrical appliance is equipped with a   travel switch, which can automatically turn over and shift.

10. The girder traveling and flipping sports   cars are all controlled by frequency converters.

11. The impeller blades are made of manganese   steel.

12. The girders are welded with 8mm steel   plates. (550X900)

13. Install a frequency converter on the   flipping motor. Adjustable flipping speed

14. The reducer adopts K series heavy-duty gear   reducer

15. Hydraulic lift 4kw (all copper core).

16. Total weight of turning machine: about 28   tons

17.function:turning and breaking the block form   raw materials, increase the ferment effect, reduce the fermentation time.

1

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2

Fermentation tank aeration system

1. The motor is 11kw*4=44kw.

2. The fan adopts high-pressure Roots blower.

3. The main pipe adopts DN100.

4. The ground channel pipe adopts DN60.

5. Use automatic oxygen supply system.

4

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3

Workshop internal deodorization system

1. The model is Φ1.5X6,motor:5.5+1.8=7.3kw.

2.The spray tower is made of PP material.

3. Equipped with photooxygen and activated   carbon deodorizer.

4. Including the connecting pipe between the   spray tower and the deodorizer. (excluding internal pipes in the workshop)

1

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4

Feeding bin of loader

1.model:3*4m, motor: 4+3=7kw.

2.Performance: The organic fertilizer forklift feeder is a bulk   material conveying equipment with strong adaptability, adjustable conveying   capacity and the function of continuously and evenly conveying various   materials.

3. Silo volume: 8M3

4. Effective length of conveyor: 5M

5. Transmission form: belt, gear

6. The frame is welded with 14# square tube.

7. Contains stirring/dispersing device.

8. Including discharging belt conveyor B800X5 meters.

1

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5

Vertical crusher

1. The model is :Ø1500.motor is :75kw

2. The crusher shell is welded with 14mm steel   plate.

3. The   frame is welded with 14# standard channel steel.

4. The   chain is made of high-strength alloy chain, which is durable and   wear-resistant.

5. The   motor adopts Shandong Xiaguang national standard all-copper core motor.

6. The   discharge port adopts an extended closing design.

7. The   space at the bottom of the frame can be used to place a conveyor, making it   easy to receive materials.

1

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6

Rotary sieving machine

1.model:Ø1.8*8m,   motor:11kw.

2.frame is welding from 14# channel steel.

3.screen is made from 304# stainless steel.

4.steel are 6mm standard carbon steel.

5.gear reducer - JZQ400.

6.copper core motor.

7.Install vibration device to prevent sticking net.

8.function: raw materials size grading by the different hole in screen,   correct size go to next machine, incorrect go back to crusher.

1

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7

Automatic batching system(4bins)

1.model:B650X2,motot:2.2*4=8.8kw

2. The   frame is welded with 20# standard channel steel

3. 5   belt machine measurement. Belt for skirt belt.

4.   According to the formula line ingredients, automatic computer control.

5.   Equipped with industrial computer, PLC control, including touch screen,   automatic control system.

6.   Including the thickness of the bin board 4mm. Including bin support.

7. 7.the machine can automatically mix   according to       s    your settings.

8.according to your raw materials kinds to decide

Use how many bins.

1

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8

Double Shaft continuous mixer

 

1.model:1000*4000,   motor: 30kw.

2.frame   is welding from 14# channel steel.

3.Housing   plate thickness 10mm standard carbon steel.

4.The   upper part is equipped with dustproof cover plate.

5.gear   reducer: JZQ500.

6.copper   core motor.

7.function:   uniform mixing and stirring various raw materials.

1

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9

Three in one granulator

1.model:Ø2.2X8,power:30kw+75kw=105kw

2. The   outer drum body and the inner stirring tooth device also have the rounding   function.

3. The   built-in inlaid tooth cutter head has the effect of forced granulation.

4. Set a   reasonable distance between the cylinder wall and the tooth stirring device.

5. The   outer cylinder and the internal stirring device rotate in opposite directions   to accelerate granulation and improve the granulation rate.

6. The   feeding and discharging are closed to avoid dust during the granulation   process.

7.The   bottom frame of the granulator is made of thick materials, supported in many   places, and the materials are densely used to ensure the stability of the   machine.

8. The   rolling belt, ring gear, and tug are unified into steel castings, which are   corrosion-resistant and wear-resistant, and are suitable for high-intensity   production operations.

9. The   stirring teeth are inlaid-welded and have a long service life.

10. Use   the national standard emission reduction machine JZQ650.

11.   Using national standard all-copper core motor, after-sales guarantee.

1

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10

Disc granulator

1.model:Ø3600,motor:22kw

2. 12mm   standard carbon steel plate is used for the disc body.

3. 14mm   standard carbon steel plate at the bottom of the disc.

4. Frame   16# standard channel steel welding.

5.   Reducer JZQ500.

6. The   motor adopts national standard copper wire.

7.function:make   the granules second time granulation,imporve the granulaton rate.

1

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11

Rotary drying machine

1.model:Ø2.4*24m, motor:55kw.

2.shell thickness - 18mm,lifting plate:12mm

3.seal device of two side of dryer are made   from 10mm steel plate.

4.gear ring and riding wheel are all steel   castings.

5.gear reducer - JZQ850.

6.copper core motor.

7.function: drying and reduce the   moisture/humidity in granules by high temp.

1

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12

Burner

1.Heat:2,400,000 calories,power:1.5kw.

1. The burner can burn methanol, natural gas   and coal gas.

2. This machine is equipped with automatic   temperature control function.

3. The electrical control system adopts   Siemens.

4.if you   burn biomass,coal to supply hot source,you can tell me,I can change this   machine.

1

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13

Cyclone dust collector

1.model:2200*4500.

2.The plate thickness is welded with 5mm steel   plate.

3.The cyclone duct adopts Φ800.

1

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14

Draught fan

1.model:4-72-12C, motor: 45kw.

2.application:the heat in the hot blast heat   is effectively pumped into the raw material dryer for best results.

3.the fan is equipped with an automatic   control air volume system, and the dryer is used together.

4.copper core motor.

5.function:   provide wind energy to dust extractor and drying machine.

1

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15

Rotary drying machine

1.model:Ø2.2*22m, motor:30kw.

2.shell thickness - 16mm,lifting plate:10mm

3.seal device of two side of dryer are made   from 8mm steel plate.

4.gear ring and riding wheel are all steel   castings.

5.gear reducer - JZQ650.

6.copper core motor.

7.function: drying and reduce the   moisture/humidity in granules by high temp.

1

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16

Burner

1.Heat:2,400,000 calories,power:1.5kw.

1. The burner can burn methanol, natural gas   and coal gas.

2. This machine is equipped with automatic   temperature control function.

3. The electrical control system adopts   Siemens.

4.if you burn biomass,coal to supply hot   source,you can tell me,I can change this machine.

1

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17

Cyclone dust collector

1.model:2200*4500.

2.The plate thickness is welded with 5mm steel   plate.

3.The cyclone duct adopts Φ800.

1

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18

Draught fan

1.model:4-72-10C, motor: 30kw.

2.application:the heat in the hot blast heat   is effectively pumped into the raw material dryer for best results.

3.the fan is equipped with an automatic   control air volume system, and the dryer is used together.

4.copper core motor.

5.function:   provide wind energy to dust extractor and drying machine.

1

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19

Rotary sieving machine

1.model:Ø1.8*8m,   motor:11kw.

2.frame   is welding from 14# channel steel.

3.screen   is made from 304# stainless steel.

4.steel are 6mm standard carbon steel.

5.gear reducer - JZQ400.

6.copper   core motor.

7.function:   raw materials size grading by the different hole in screen, correct size go   to next machine, incorrect go back to crusher.

1

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20

Rotary cooling machine

1.model:Ø2.2*22m, motor:30kw.

2.shell thickness - 16mm.lifting plate:10mm

3.seal device of two side of dryer are made   from 8mm steel plate.

4.gear ring and riding wheel are all steel   castings.

5.gear reducer - JZQ650.

6.copper wire motor.

7.function: reduce the temp of granule by   nature air.

1

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21

Cyclone dust collector

1.model:2000*2500.

2.The plate thickness is welded with 5mm steel   plate.

3.The cyclone duct adopts Φ800.

1

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22

Draught fan

1.model:4-72-10C, motor: 30kw.

2.application:the heat in the hot blast heat   is effectively pumped into the raw material dryer for best results.

3.the fan is equipped with an automatic   control air volume system, and the dryer is used together.

4.copper core motor.

5.function:   provide wind energy to dust extractor and drying machine.

1

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23

rotary sieving machine

1.model:Ø1.8*8m, motor:11kw.

2.frame is welding from 14# channel steel.

3.screen is made from 304 stainless steel.

4.steel are 6mm standard carbon steel.

5.gear reducer - JZQ400.

6.copper core motor.

7.function: raw materials size grading by the different hole in screen,   correct size go to next machine, incorrect go back to crusher.

1

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24

 Return materials crusher

1.    model:Ø1000,motor:37kw.

2.The   frame is welded with 14# channel steel.

3.   Cylinder plate thickness 12mm.

4. The   chain is made of high strength steel.

5. The   motor adopts national standard copper wire.

6.function:crush   the return back materials.

1

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25

Granule coated machine

1:model:Ø1.8*6m, motor:15kw.

2:diameter of shell: 1,800mm, length of shell:   6,000mm.

3:Roller   belt, gear ring and tug are cast steel parts.

4:thickness of shell: 14mm.

5:gear reducer: JZQ400.

6:function: add colouring / anti-caking agent   in granule, and forming a film on the surface of granule to protect no   reaction between granules.

1

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26

Liquid agent storage tank

1:model:Φ1000, motor: 0.75+1.5=2.25kw.

2:max diameter: 1,000mm.

3:thickness of shell: 8mm.

4:Including heating apparatus, mixing device,   gear pump, and spray-head.

5:function:liquid colouring / anti-caking agent   storage tank with spray device.

1

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27

Powder screw conveyor

1:model: Φ108*3m, motor: 0.75kw.

2:diameter: 108mm, length: 3,000mm.

3:thickness of shell: 3mm.

4:with an adjustment speed motor.

5:function: transport and spray the powder   colouring / anti-caking agent.

1

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28

Double silos automatic packing machine

1.model:DCS-50-2Y,motor:3.5*2=9kw

2.The   main machine adopts a three-speed feeding structure of fast, medium and slow.

3. The   parts in contact with materials are made of 304 stainless steel.

4. The   frame is welded to 60# standard square tube.

5. The   sewing machine adopts Hebei Youtian brand.

6.   Contains silo and bottom conveyor.

7. The   sewing machine head is upgraded to automatic thread trimming, which saves   labor and is more efficient.

8,include   air compressor.

8. Purpose:   Automatic packaging of finished particles.

2

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29

Robot palletizer

1.    model:180,motor:5kw

2.    Robot host: Eston 180, articulated, degrees of   freedom: four axes,

Working   area: Width 1,800 mm, depth 1,600 mm, height 2,200 mm, load 180kg.

Robot   control system: Eston special control system.

Robot   base: The main body is made of 30mm steel plate, with a 150X100 weighted   rectangular tube welded frame.

Robot   fixture: Yadeco cylinder 50x50, Japanese Omron sensor switch, special bag   gripper.

Grabbing   position: Line length 1 meter, roller width 800mm. Carbon steel frame,   galvanized round roller.

Robot   guardrail: Japanese Omron sensor switch

1

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30

Belt conveyor

1.model:B800*10m,   motor: 5.5kw*20=110kw.

2.frame   is welding from 16# channel steel .

3.the   carrier roller is Φ89X305 heavy duty idler.

4.herringbone tape - 5tier.

5.transmission mode is synchronous gear   transmission.

6.copper core motor.

7.function:transport correct size granule.

21

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31

Production line control cabinet

1. Automatically control the entire production operation status.

2. Electrical components are of Chint or Delixi brand.

2. Equipped with a central control computer, which will alarm if the   unit fails.

3. Equipped with thermal relay and single power-off switch.

4

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