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Biomass gensets
Ranging from 75kVA to over 625Kva Better use of biomass resources for renewable energy to the world. Biomass is a renewable energy resource derived from the carbonaceous waste of various human and natural activities, including wood chips, paper mill waste, wheat straw, saw dust, bark, forest residue chips and rice shell etc. It is derived from numerous sources, including the by-products from the timber industry, agricultural crops, raw materials from the forest and wood.
Biomass does not add carbon dioxide to the atmosphere as it absorbs the same amount of carbon in growing as it releases when consumed as a fuel. Its advantage is that it can be used to generate electricity with the same equipment. Traditional use of biomass is more than its use in modern application. In the developed world biomass is again becoming important for applications such as combined heat and power generation.
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500GF1-PJG Biomass generator set |
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BIOMASS GAS GENSET SPECIFICATIONS |
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Description/ Genset Type |
100GF-PJG |
260GF-PJG |
500GF1-PJG |
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Electrical Output (kw) |
100 |
260 |
500 |
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Voltage (V) |
400 |
400 |
400 |
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Engine Type |
JG4190ZL-2 |
JG6190ZLDK-2 |
JG12V190ZLDK-2 |
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Aspiration |
Naturally Aspirated |
Turbocharged Inter cooled |
Turbocharged Inter cooled |
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Arrangement of cylinder |
4-in line, 4-Stroke-Cycle |
6-in line, 4-Stroke-Cycle |
V-12, 4-Stroke-Cycle |
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Bore/Stroke (mm) |
190/210 |
190/210 |
190/210 |
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Engine Speed (rpm) |
1000 |
1000 |
1000 |
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Fuel consumption (MJ/kWh) |
12.50 |
12.00 |
11.50 |
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Exhaust temp. (oC) |
580 |
580 |
550 |
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Ignition mode |
Spark-Ignited |
Spark-Ignited |
Spark-Ignited |
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Starting Mode |
24V DC Power |
24V DC Power |
24V DC Power |
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Total Displacement (Lit) |
23.82 |
35.72 |
71.45 |
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Insulation |
Class F |
Class F |
Class F |
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Excitement |
Brushless excited |
Brushless excited |
Brushless excited |
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Length (mm) |
4005 |
4650 |
5506 |
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Width (mm) |
1600 |
1970 |
1970 |
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Height (mm) |
1910 |
2675 |
2970 |
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Weight Empty (kg) |
6100 |
8000 |
12500 |
Better use of biomass resources for renewable energy to the world.
Biomass is a renewable energy resource derived from the carbonaceous waste of various human and natural activities, including wood chips, paper mill waste, wheat straw, saw dust, bark, forest residue chips and rice shell etc. It is derived from numerous sources, including the by-products from the timber industry, agricultural crops, raw material from the forest and wood.
Biomass does not add carbon dioxide to the atmosphere as it absorbs the same amount of carbon in growing as it releases when consumed as a fuel. Its advantage is that it can be used to generate electricity with the same equipment.
Traditional use of biomass is more than its use in modern application. In the developed world biomass is again becoming important for applications such as combined heat and power generation.
Biomass gas should be purified before burning in engine
Biomass temperature less than or equal 40oC
Biomass pressure 3-10kPa; Fluctuate rate of pressure less than or equal 1kPa/min
Tar less than or equal 20mg/Nm3
H2S less than or equal 200mg/Nm3
, , , NH3 less than or equal 20mg/Nm3
Granule less than or equal 5um
Granule less than or equal 30mg/Nm3
, Moisture less than or equal 40g/Nm3 and heat value minimum 4MJ/Nm3
Cogeneration is an energy management solution for today.
Cogeneration, also known as Combined Heat and Power (CHP), is the on-site production of two kinds of energy usually electricity and heat �?from a single source of fuel. Cogeneration can replace the traditional method of supplying energy from multiple sources, e.g., purchasing electricity from the power grid and burning natural gas or oil separately in a furnace to produce heat or steam. These methods can waste up to two–thirds of the energy in the original fuel �?losses that are made up for in high utility rates.
A cogeneration system normally consists of a SD gas engine turning an alternator to produce electricity, and a waste heat recovery system to capture heat from the exhaust and cooling water jacket. Nearly 80% of the energy in the original fuel is put to productive use in a typical CHP system.
Electricity, steam, hot water
Technical specification of Biomass Generator Set
SD Biomass Generator Set
MODEL:500GF1-PWG
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500Kw Biomass Generator Set |
1. 500Kw Biomass Generator Set
1.1 Model:500GF1-PWG & Picture of 500GF1-PWG gas generator set
control panel gas generator set Multi-fan Radiator
1.2 Technical parameter 500GF1-PWG
A. Technical specification of gas generator set
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Mode |
500GF1-PWG |
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Engine model |
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Generator model |
1FC6 455-6LA42 |
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Control panel model |
PCK1-RB500/Option:PCK1-RZ500 |
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Rated power(kW) |
500 |
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Rated current(A) |
902 |
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Rated voltage(V) |
400 |
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Rated power factor, COSΦ |
0.8(lagging) |
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Frequency(Hz) |
50 |
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Starting method |
24V DC motor starting |
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Voltage regulation |
Automatic voltage regulation |
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Governing Method |
Electronic Governing |
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Exciting method |
Brushless |
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Phase and wiring |
Three-phase, four-Wire system |
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Connecting Method between engine and generator |
Flexible coupling |
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Cooling method of water cycle |
Closed (with multi-fan radiator) |
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Dimensions (l×b×h),mm |
5344×2170×2955 |
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Weight kg |
12350 |
B. echnical specification of gas engine
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Engine model |
G12V190ZLDK-2 |
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Type |
4 –stroke, Spark plug ignition, water-cooled ,
with turbocharger and inner-cooler |
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Cylinder arrangement |
V-type, 60oangle |
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Cylinder bore mm |
190 |
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Stroke Piston mm |
210 |
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Total displacement L |
71.45 |
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Rated power kW |
500 |
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Rated speed r/min |
1000 |
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Idle speed r/min |
550 |
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Specific Oil Consumption g/kWh |
less than or equal 1.5 |
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Exhaust temp. oC |
less than or equal 600 |
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Water outlet temp. oC |
less than or equal 85 |
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Oil temp. in oil pan oC |
less than or equal 90 |
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Oil pressure in main oil gallery kPa |
400~800 |
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Oil pressure in turbocharger kPa |
200~400 |
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Stable speed droop (%) |
less than or equal 5 |
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Cooling method |
Forced water cooling, heat exchanger with cooling tower |
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Lubricating method |
Pressure and splash lubrication |
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Cylinder number |
Output end |
1- 2- 3- 4- 5- 6
7- 8- 9-10-11-12 |
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Ignition mode |
SI |
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Ignition sequence |
1-8-5-10-3-7-6-11-2-9-4-12 |
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Starting method |
24V DC motor starting |
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Rotation direction |
Counter-clockwise (facing output end) |
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Power output method |
Flywheel output |
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Dimensions L×H×W mm×mm×mm |
2692×2860×1970 |
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Weight kg |
5300 |
C.Technical specification of alternator
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Generator model |
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Rated power(KVA) |
625 |
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Rated voltage(V) |
400 |
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Rated current(A) |
902 |
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Rated frequency(Hz) |
50 |
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Rated power factor (lagging) |
0.8 |
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Rated speed(r/min)
Rated speed |
1000 |
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Protection class |
IP23 |
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Insulation class |
Class F |
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Cooling method |
Natural cooling |
D.Technical specification of control panel
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Model |
PCK1-RB500 |
PCK1-RZ500 |
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Functions |
The PCK1-RB500 control panel has comprehensive protecting function for over-current, short circuit, reverse power, low frequency and low voltage etc.
It also has the functions of semiautomatic quasi-synchronism, automatic power factor adjustment.
PCK1-RB500 can also cooperate with TEM system and monitoring instrument, to monitor water temp, oil temp, oil pressure and speed of the engine. Once threat emerges, control panel will alarm and automatically switch off for protection. |
The PCK1-RZ500 control panel has comprehensive protecting function for over-current, short circuit, reverse power, low frequency and low voltage etc.
It also has the functions of automatic quasi-synchronism, load distribution and automatic power factor adjustment.
PCK-RZ500 can analyze the condition of the grid, once the grid is shut down, it can cut the gas generator set from the grid until the grid start to work again, then automatically recover the connection.
The control panel can also cooperate with TEM system and monitoring instrument, to monitor water temp, oil temp, oil pressure and speed of the engine. Once threat emerges, control panel will alarm and automatically switch off for protection. |
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Application method |
Work with grid connection or single unit operation |
Work with grid connection or single unit operation or parallel operation |
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Rated power (kW) |
500 |
500 |
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Rated voltage(V) |
400 |
400 |
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Rated currency (A) |
902 |
902 |
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Frequency(Hz) |
50 |
50 |
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Rated power factor (lagging) |
0.8 |
0.8 |
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Dimension
L×H×W
mm×mm×mm |
800×1000×2200
Installation bore :W×H=650×750 4－R7×30 Deep bore
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1.3 500GF1-PWG Configuration of gas generator set
Standard configuration
Standard configuration includes five parts: gas engine, generator and heat exchanger installed on the platform; standard control panel; TEM counter; free parts, spare parts and tools.
2. Guarantee period
Packing: To be packed in strong new wooden case(s) or carton(s), suitable for long distance ocean/parcel post/air freight transpiration and to change of climate, well protected against moisture and shocks. The sellers shall de liable for any damage of the commodity and expenses incurred on account of improper packing and for any rust attributable to inadequate or improper protective measures taken by the Seller in regard to the packing.
Guarantee period：Within one year after the delivery time or accumulative total running hours up to 1500hs, two take the first.
Warranty, overhaul cycle and service life of main engine components
Warranty: 12 months after delivery or 1500hrs of operation. The period which ends first is the warranty period.The first overhaul is after 20000hrs of operation.
Referential service life of main engine components: Crankshaft and crankcase: 60000hrs
Connecting rod: 40000hrs, Turbocharger: 7500hrs
Piston and bearing bush of crankshaft: 20000hrs, Cylinder block: 15000hrs
Notice: the above data are gained when engine operates under gas condition of methane content :50%; H2S content less than or equal 50 mg/nm3 . The actual service life of such components is determined by user’s gas condition and maintenance.
3.requirements:
3.1.ambient conditions:
a) Ambient temperature : -40oC~40oC
b) Relative humidity less than or equal 95%(35oC)
c) ASL Above Sea Level less than or equal 2000m
d) Working atmosphere: flashing board
3.2 Requirements for gas source
Biomass gas should be purified before burning in engine(minimum requirements)
Biomass gas temperature less than or equal 40oC;
Biomass gas pressure 3~10kPa; Fluctuate rate of pressure less than or equal 1kPa/min;
Tar less than or equal 20mg/Nm3 , H2S less than or equal 200mg/Nm3 , NH3 less than or equal 20mg/Nm3 , Granule less than or equal 5μm , Granule less than or equal 30mg/Nm3 ;
For the optimization of system performance, users should provide data of gas composition and pressure to us.
4. Price
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No. |
Description |
subentry |
Qty |
Unit Price
(USD) |
Total price
(USD) |
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1 |
Main Equipments
Biomass Generator Set
(50Hz/400V) |
G12V190ZLDK Biomass Engine |
1unit |
1 Set |
172388.1 |
172388.1 |
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2 |
alternator(1FC6) |
1unit |
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3 |
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1set |
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4 |
Platform & coupling |
1set |
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5 |
Silencer and Exhaust pipes |
1set |
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6 |
Control panel for Generator set
(PCK1-RB500) |
1unit |
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7 |
Batteries for Control panel and start-up |
6units |
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8 |
Technical documentation |
1set |
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9 |
Attached spare parts, tools and accessory |
1set |
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10 |
Monitoring |
TEM Computer System |
1 Set |
9850.746 |
9850.746 |
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11 |
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1 Set |
11492.54 |
11492.54 |
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12 |
Freight |
FOB Qingdao or Tianjin Port |
1 lot |
656.7164 |
656.7164 |
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Total |
500GF1-PwG |
194388.1 |
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Spare parts for one year operation(1 set) |
10671.64 |
Note:
1、The quotation is based on standard configuration.
2、Packing: naked package (accessories: wooden Export standard)
3、Payment : 30% by T/T for deposit, the rest of 70% by irrevocable L/C at sight, should be reaching us before delivery. or 100% irrevocable L/C at sight.
4、Delivery time: 50 days after getting 30% deposit by T/T.
5、Service rules : commissioning and training is free(within 14 days).The customers will be charge of the round trip air tickets fee and room and board fee abroad.
6. The price is of full new gas generator set. Not modification gas generator.
7. This quotation is valid for 1 month.
Price List for 2000kW Biomass (Producer) Gas Generator set
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