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Home > Used Equipment - Two NEW GE LM6000PD Sprint (LM6000PF) GAS Turbine for sale


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Two NEW GE LM6000PD Sprint (LM6000PF) GAS Turbine for sale

Two NEW GE LM6000PD Sprint (LM6000PF)
gas fuel 50 Hz Gas Turbines
with Brush 63,500 kVA 11 kV Alternators
Under GE Warranty (expires 28 November 2013)

1. SCOPE OF SUPPLY
1.1 Equipment Scope Description


1.1.1 Gas Turbine
General Electric gas turbine model LM6000PD is a two-shaft/two-spool engine consisting
of a five-stage low pressure compressor, a fourteen-stage high pressure compressor, a
two-stage high pressure turbine, and a five-stage low pressure turbine. The engine is
equipped with a stainless steel mesh screen in the inlet air stream for "last chance"
protection against foreign object damage. The engine is shock mounted and shipped
in position, with the exception of the coupling spacer, which is removed and shipped
in a separate container.


1.1.2 Generator
Air-cooled open air, Brush made 2-pole generator rated at min 63,500 KVA @ 0.8 pf, 15flC
cooling air, 11,000 volts, 50 Hz, capable of handling the full continuous power of the gas
turbine at any ambient temperature throughout the operating range. A cooling water loop
and its associated fans and pumps are not required. The generator includes a brushless
excitation system with permanent magnet generator. Neutral and line side cubicles are
included. Neutral and line side cubicles are bolted onto the outside of the generator
enclosure for the Customer’s power connections.
GE Energy furnishes, located in the neutral cubicle, nine (9) current transformers and
three (3) additional current transformers for Buyer’s differential protection (4000:1), as
follows:

Qty Service European Class
3 Relaying & Differentials 5P20
3 Metering 5P20
3 Cross Current Compensation (AVR) 5P10
3 Differential Protection by Customer * 5P20
Note * 30 VA, 5P20, Rct<30 Ohm
GE Energy also furnishes three lighting arrestors and three surge capacitors mounted
in the line side cubicle.
Three (3) voltage transformers with secondary 110/Á3 V and primary 11000/Á3 V are
included in the GE Energy scope of supply.


1.1.3 Main Load Gearbox
The equipment package is supplied with a single-stage, vertical offset, parallel shaft
speed reducer with a gear rated HP of 70,000 (52,200 kW) from a gas turbine speed of
3627 RPM to a generator speed of 3000 RPM, with a 1.209:1 ratio. This unit is
manufactured and tested in accordance with API 613 3rd Edition April 1988. The actual
AGMA Service Factor is 1.35. The API service factor is 1.1. The unit design includes a
fabricated steel housing, clockwise rotation with pinion on top, double helical
precision carburized ground gear elements, split steel backed babbitt lined journal
bearings on all shafts and a low speed quill shaft.


1.1.4 Unit Enclosure
The equipment package is supplied with weatherproof acoustic enclosures. The
enclosures are completely assembled and mounted over the equipment prior to testing
and shipment. The gas turbine compartment is fully ventilated with duplex belt driven
fans. The generator compartment is fully ventilated with direct driven fans. Explosionproof
A.C. lighting is provided in both compartments. The enclosure provides
guaranteed average noise emission of 85 dB(A) at 1m distance measured at 1.5m
above grade in a free field condition, during full load operation. Noise emission could
be greater than 85 dB(A) at 1m distance measured at 1.5m above grade in a free field
condition, during equipment start-up and shut down.


1.1.5 Baseplate
The equipment package is supplied with the support structures for the gas turbine
generator set consisting of a two piece skid assembly, which is sectioned between the
gas turbine and the generator/main load gearbox. The full depth, bolted section is
designed to provide the full structural properties of the wide flange I-beams. Full depth
cross members are utilized to provide for a rigid design that is suitable for installation
in earthquake areas (U.S. Seismic Zone 4) as well as providing a convenient structure
for transportation. The base-plate support system is enhanced by the installation of a
heavy duty, welded superstructure which utilize structural tubing for wall columns and
roof beams.

1.1.6 Air Inlet System
The equipment package is supplied with a modular, three-stage filtration system
consisting of inlet screens, an EU4prefilter and an EU7 final barrier filter.
The filtration system removes more than 99.9 percent of all particles 5.0 micron and
larger by utilizing a three-stage design, that is designed to meet the following
downstream conditions:
~95% of the time, must not contain solid particles exceeding 0.004 grains/1000 cubic
feet, and
~5% of the time, must not contain solid particles exceeding 0.04 grains/1000 cubic feet.
It will be possible to replace the pre-filter and high efficiency filter without stopping the
GTG, however, replacement of the high efficiency filter with the GTG on line is very
dangerous and not recommended by GE Energy.
Acoustical louvers for noise control are installed to the intake of the inlet filter, in lieu
of the weather hoods. The acoustic louvers provided are 600 mm deep. The acoustical
louvers provides guaranteed average noise emission of 82 dB(A) at 1m distance from
the inlet filter intake, during full load operation. The estimated pressure loss added by
the louvers is 20 mmH2O. A detailed description of the acoustical louvers provided for
noise control and installed to the intake of the inlet filter is included in Section 7 of this
proposal.
All air for ventilation systems is filtered to the same level as turbine combustion air.
Filtered air is silenced before entering the turbine plenum. This design results in a
compact arrangement and eliminates the need for customer supplied inlet ducting
when the standard design is utilized. Internal lighting of the filter house is provided to
facilitate inspection and service.
Package is also supplied with platforms and ladders to service the inlet filter (internal
platforms and ladders only). These items are packaged separately for shipment.


1.1.7 Inlet Air Multi Purpose Coils
The equipment package is supplied with high performance multi purpose coils for
combustion air heating and chilling as an integral part of the air inlet system.
Customer shall provide adequate quantities of hot water and chilled water and
interconnecting piping to GE Energy furnished chilling coils at filter house.
For the Anti-Ice System, that is required to allow safe operation of the equipment
package during icing conditions, Customer shall furnish water at 27flC and 345 kPag,
for circulation through the GE Energy supplied coils. The quantity of heat should be
enough to heat the inlet air 5.6 deg C above ambient temperature when ambient
temperatures are less than -1.1 deg C and to heat the inlet air to 4.4 deg C when
ambient temperatures are between -1.1 and 4.4 deg C. No heating is required for
ambient temperatures above 4.4 deg C.

For temperatures below -9.4 deg C there is no need for anti-icing operation, due to the
very low moisture content of the air. The only expectation would be where there is fog,
snow, or other visible precipitation.
Anti-ice protection is not required during start-up and warm up period (maximum 5
MW) for up to 1 hour maximum time period.


1.1.8 Turbine Exhaust
The equipment package is supplied with a circular, axial exhaust outlet with
connection flange to facilitate in-line mounting of a WHRU.


1.1.9 Fuel System
The equipment package is supplied with a Dry Low Emission (DLE) natural gas fuel
system using an electronically controlled fuel metering valve. All necessary shutoff
valves, piping and instruments between the fuel module connection and the engine are
included.


1.1.10 SPRINT® (Spray Inter-cooling) Power Boost System
The equipment package is supplied with the SPRINT® boosts system for engine
performance augmentation. The SPRINT® boosts engine performance system uses a
spray inter-cooling design that significantly increases the mass flow by cooling the air
during the compression process.
The system is based on an atomized water spray injected through spray nozzles
placed at two locations, one between the high pressure and low pressure
compressors, and the second at inlet bell-mouth.
Water is atomized using high pressure air taken off of the eighth stage bleed. The
water flow rate is metered, using the appropriate engine control schedules and at the
inlet bell-mouth.
Bell-mouth and inter-stage portions on SPRINT® alternate operation based on turbine
inlet temperature.
If the SPRINT® boosts system is used, Customer must provide a supply of purified
water per GE specification MID-TD-0000-3 (see Section 12) to a flange connection at the
Sprint skid, at 200-450 kPag.


1.1.11 Lube Oil Systems
The equipment package is supplied with two separate lube oil systems: one for the gas
turbine and one for the generator/gearbox. The oil reservoirs and piping are all
stainless steel, and the lube oil system valves have stainless steel trim. Each lube oil
system has duplex filters, duplex Shell and Tube water coolers, and thermostaticcontrolled
electric heaters. The oil reservoir, and filters for each system are mounted
on an auxiliary equipment module located next to the gas turbine baseplate. The
auxiliary equipment module provides simplified piping connections and reduces
customer's installation time and costs. The gear box/ generator lube oil system is located on the mineral lube oil module.

The Shell and Tube water coolers are mounted
on dedicated foundations and located near the gas turbine base-plate.
Each lube oil system has a lube oil vent separator able to reduce oil emission in the
atmosphere as follows:
Max mineral oil emissions: 20 mg/Nm3 and average 0.079167 kg/h over a 24-hour
period
Max synthetic oil emissions: 20 mg/Nm3 and average 0.0375 kg/h over a 24-hour period


1.1.12 Electro-Hydraulic Start System
The equipment package is supplied with an electric motor driven hydraulic pump
assembly, filters, cooler and controls, mounted on the auxiliary equipment module. A
hydraulic motor is also mounted on the gas turbine accessory gearbox. Hydraulic
hoses are furnished to connect the auxiliary equipment module and the main
baseplate.


1.1.13 Fire Protection System
The equipment package is supplied with a factory installed fire protection system
complete with optical flame detection, hydrocarbon sensing and thermal detectors,
piping and nozzles in both generator and engine compartments. The fire protection
system includes cylinders containing CO2 mounted on the auxiliary module. A 24 V DC
battery and charger to power the fire protection system is also included. All alarms
and shutdowns are annunciated at the unit control panel. An alarm sounds at the
turbine if the gas detectors detect high gas levels, or if the system is preparing to
release the CO2. When the system is activated, the package shuts down, and the
primary CO2 cylinders are discharged into the turbine and generator compartments via
multiple nozzles, and the ventilation dampers automatically close. After a time delay a
slow extended discharge of CO2 is provided.


1.1.14 Winterization
Being the Equipment operating outdoors in relatively cold climates (�?5flC absolute
minimum ambient temperature) GE Energy provides the winterization of the
Equipment. The winterization includes the following modifications:
‚ Inlet air anti-icing (see above)
‚ Heat tracing and insulation of applicable unit mounted piping
‚ Enclosing and heat exposed instruments and equipment
For ambient temperatures below �?5flC, additional special equipment available as an
option will be required.


1.1.15 Gas Turbine Generator Control System
The equipment package is supplied with a free-standing control panel suitable for
mounting in an indoor, non-hazardous area provided by Customer. The control system
key features are:

‚ Full MicroNetTM (Woodward MicroNet Simplex Digital Control) microprocessor
based control panel for gas turbine fuel/airflow management, and auxiliary
system sequencing/protective functions.
‚ GE EX2100 AVR.
‚ Bently Nevada digital microprocessor-based vibration monitor
‚ Digital generator system multifunction meter (Watts, VARS, Amps, Volts, etc)
‚ Beckwith M-3425 digital microprocessor-based generator protection system.
‚ Desk top HMI computer (human machine interface) provides graphical displays
in English language, and logging of key gas turbine, generator, and auxiliary
system data. The HMI software will be Intellution.
‚ Manual and Automatic Synchronization


1.1.16 Generator Protective Relays
The equipment package is supplied with a microprocessor-based Beckwith M-3425
Integrated Generator Protection System module (IGPS®), mounted in the turbine
control panel.
Protective relay system includes functions necessary for protection of the generator.
GE Energy supplied protections are listed in the “One-Line  Diagram�?nbsp; included  in
Section 20 of this proposal.
 
A detailed description of  the Beckwith M-3425  integrated generator protection system
is included in Section 14 of this proposal.


1.1.17  "On Line" and "Off Line" Cleaning and Soak Wash System
The  equipment package  is  supplied with  an  "on-line"  cleaning  system, which  allows
customers to clean the compressor section of the engine during full power operation. 
The water wash equipment is mounted on the auxiliary module that is provided with a
weather protection enclosure.   The same system  reservoir and piping are utilized for
off-line  soak  washing.    Customer  is  required  to  provide  purified  water  (per  GE
specification MID-TD-0000-4) at 104-449 kPag filtered to 20 microns absolute and air at
552-690 kPag filtered to 5 microns absolute, at the auxiliary skid connections.

1.1.18  Piping Connections
In the equipment package configuration provided, the Customer's piping connections
are on  the  right side, as viewed  from  the exciter.   As an option,  the unit can be built
with  the Customer's piping  connections on  the  left  side,  as  viewed  from  the  exciter. 
The turbine removal door is placed on the side opposite the piping connections.


1.1.19  Line-side Cubicle
As viewed from the exciter end of a standard unit, the generator line-side cubicle is on
the  right-hand side and  the neutral cubicle  is on  the  left-hand side.   When specified,
the  location  of  these  cubicles  can  be  reversed.    However,  the  termination  box  for
generator  instrument  and  control wiring box,  (MGTB) must  remain on  the  right-hand
side, and the turbine main terminal box (MTTB) must remain on the left.

Ref. Sergio20140528





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