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8. Synchronous Generator

Generator last inspection (including visual and borescope inspection, polarization index, insulating resistance test and stator winding resistance) was performed in 2009.

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Home > Used Equipment - 93 MWe natural gas fired Combined Cycle Power Plant for sale


 

                       Heat Recovery Steam Generator

7. Steam Turbine

The Steam Turbine is manufactured by General Electric / Nuovo Pignone.
Turbine is provided with turning gear and SSS Gears make clutch allowing connection/disconnection between the Turbine itself and the Generator.
Steam Turbine Major Inspection was perfo0rmed in 2009.

                                        Gas Turbine Case

                                        Combustion Chambers

               Gas Turbine Speed Reducer Gearbox

                       Gas Turbine Inlet Air Filter

6. Heat Recovery Steam Generator

Heat Recovery Steam Generator is HENRY VOGT make; installed downstream of the exhaust duct of the Gas Turbine, it receives the hot flue gas from the Gas Turbine itself and produces steam at two different pressure levels.

93 MWe natural gas fired Combined Cycle Power Plant for sale

5. Gas Turbine

The following table summarizes Gas turbine’s main figures:

93 MWe natural gas fired Combined Cycle Power Plant 

 1. Power Plant General Description

This is a Combined Cycle Cogeneration Power Plant (CCCPP) located in Boffalora Sopra Ticino (Milan) able to supply about 30 t/h of surplus steam at 80 bar/520°C (50 t/h with post-firing) for any technological application over and above 93 MW of electric power output.

It was first synchronized in October 1997 and entered into commercial operation on February 1998; last full load operation was in March, 8th, 2011.

As a single-shaft line, it is mainly composed by:

one (1) General Electric MS6001FA gas turbine (Frame 6FA)

one (1) Heat Recovery Steam Generator (HRSG) producing steam at two different pressure levels (80 and 3 bar)

one (1) General Electric condensing steam turbine, with steam extraction

one (1) General Electric generator, connected both to gas and steam turbine

The step up transformer is provided with three windings since the original design foresees the predisposition to add a second steam turbine with its own generator.

We are able to provide all the documentation about the operation and the construction of the power plant.

2. Performances and emissions
 
The following table summarizes the main figures of the Combined Cycle Cogeneration Power Plant
CCPP nominal Gross Output
MWe
ďż˝?93
Gas Turbine nominal power
MWe
ďż˝?70
Steam Turbine nominal power
MWe
ďż˝?23
Surplus Steam at 80 bar / 520°C
t/h
ďż˝?30
Surplus Steam with post-firing
t/h
ďż˝?50

The Power Plant complies with the following emission limits (referred to 15% O2):

NOx emissions 
 mg/Nmc @ 15% O2
50
CO emissions
 mg/Nmc @ 15% O2
50

3. Main equipment list

The following table summarizes the key data for the main items of the plant with relevant running hours:
Equipment  Manufacturer Model Running hours
GT  General Electric  MS 6001FA  87.913
ST  Nuovo Pignone  HNK 50/90-3  87.913
Generator  General Electric  7AG  87.913
Gas compressors  Nuovo Pignone  2 x 2HM/1  37.795 / 48.791 
HRSG  Henry Vogt  49 87.913
Step-up transformer 11,5-132 kV  ABB  112 MVA + 29 MVA   /TD>

4. Boffalora Power Plant General Layout

Manufacturer  General Electric / NP 
Model  MS6001FA (Frame 6FA) 
Serial number  296828
1st synchronizing  Oct-97
Fuel  Natural Gas 
Power output @ ISO cond.  MWe  75,9 
Heat rate @ ISO cond.  kJ/kWh  9.76
Speed  rpm  5231
Control System  GE Speedtronic Mark V 
Starting device  Generator driven 
Air Compressor type  Axial, regulating IGV 
Compressor stages  18
Turbine stages  3
Combustion chambers  6
NOx reduction system  DLN2 
Fuel gas pressure  Bar  26Ă·29 
Gearbox Manufacturer  Renk Tacke 
Gear Speed ratio  rpm  5.500/3.000 
Lube oil system  Common to Gas and ST 

The Gas Turbine was covered by a Long Term Service Agreement (LTSA) with OEM till the end of operation (up to 2012).
Several Gas Turbine’s Capital spare parts are available.
Major Inspection was performed at 48.000 OH , in 2003; next Major Inspection is planned at 96.000 OH.

License  Henry Vogt Machine Co. (USA) 
Designer  MIR (Italy) 
Manufacturer  COMEF (Italy) 
Manufacture Year  1997
Type  Water tubes, horizontal gas flow, natural circulation 
HP section  Economizer, Evaporator, Superheater 
HP steam pressure  Barg  83
HP steam temperature  °C 523
HP steam flow  t/h  106,7 
HP flow with Post-firing  t/h  135
LP section  Economizer, Deareator, Evaporator, SH 
LP steam pressure  Barg  3
LP steam temperature  °C  191
LP steam flow  t/h  18,6 
Post-firing Manufacturer  De Jong-Coen 
Post-firing Fuel  Gas 
Steel Stack  50 (h) 
BMS manufacturer  Hartman & Braun 

Manufacturer  General Electric / Nuovo Pignone 
Model  HNK 50/90-3 
1st synchronizing  Oct-97
Power output  Mwe  23,05 
Inlet steam pressure HP  Bar  82
Inlet steam temperature HP  °C 515
Inlet steam pressure LP  Bar  2,2 
Inlet steam temperature LP  °C 191
Condensing pressure  Bar  0,06 
Turbine Speed  rpm  3
Steam Condenser  Surface type / Water cooled 
Condenser Manufacturer  Wellman Graham 
Condensing Tubes Material  A249 TP 304L 

Manufacturer  General Electric 
Model  7AG 
Power output  MVA  110
Power Factor  Cos-fi  0.85
Cooling System  Air to W, ater Cooled 
Speed  Rpm  3.000 (2-pole) 
Frequency  Hz  50
Rated Voltage  11.5
Rated Current  5.522
Insulation Class 
Excitation type  Static 
Excitation Model  EX2.000 -General El 
Generator Starter  Static type 
Static Starter Model  Directo-Matic 2.000 General Electric 

Air insulated bus ducts downstream Generator

9. Fuel Gas Compression Station

Gas Compressors have been overhauled in 2010.

Compressors Manufacturer  Nuovo Pignone 
Number of Units  2 (1 duty, 1 stand-by) 
Model  2HM/1 
Type  Reciprocating 
Rated Flow Rate  Nmc/h  22.75
Design Press. (inlet/outlet)  Bar g  16 / 29 
Design Temp. (inlet/outlet)  °C 20 / 65 
Speed  Rpm  740
Mechanical Power  kW  500
Regulation Steps  0-50-75-100 
Electric Motor Manufact.  ABB 
Motor Voltage  6.300, 3-phase 
Motor Cooling System  Water 
Motor Lube System  Upgraded to oil free 

                                         Gas Compression Station

10. Step-Up Transformer

Generator is connected, via an air-insulated bus duct, to a three windings Step-Up transformer, ABB make. Third winding (MV2) is available for a future expansion, to be connected to the generator of a second steam turbine.

Transformer Make  ABB 
Manufacture Year  1996
Number of Units  1
Manufacture Year  1997
Installation  Outdoor 
Windings  3-phase (1 primary HV; 2 secondary MV) 
Frequency  Hz  50
Voltage level (HV)  kV  139.8 +/-8x1.25% 
Voltage levels (MV1-MV2)  kV  11.5
Rated Power (HV/MV1/MV2)  MVA  141.5 / 112 / 29.5 
Rated Current (HV/MV1/MV2)  584,4 / 5.623 / 1.481 
Connection groups  YN-d11-d11 
Cooling Type  Onaf 

Bus duct connection between Generator Circuit Breaker and Main Transformer

 




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