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Home > China OEM Equipment and Spare Parts > Agricultural Industry > Organic fertilizer production line - 8-10th Organic fertilizer line Case

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8-10th Organic fertilizer line Case

Company Profile

Supplier is a modern entity enterprise that includes research and development, production, sales, after-sales departments. We already developed and produced the suitable equipments for the organic fertilizer and bio organic fertilizer production, such as the compost equipment, drying equipment, granulating equipment, screening systems and batching systems, and a full set of fertilizer equipment. Our company has strong technical strength, high-quality staff and CAD design center, for enterprises to provide fertilizer plant design, process improvement, equipment manufacture, installation, commissioning, formula and a series of comprehensive services, products cover all over the country.

The company's main products: ground walking pile turning machine, groove turning machine, crusher, mixer, granulating machine, drying machine, cooling machine, screening machine, packing machine, dustdesulfurization equipment, according to the customers' requirements, to design the 10 thousand -50 million tons complete sets of organic fertilizer production line and workshop design, and to supply complete sets of organic fertilizer and inorganic fertilizer equipment, bulk blending equipment, high and low tower fertilizer equipment , drum steam mixture fertilizer equipment, urea formaldehyde fertilizer equipment, ammonia acid fertilizer equipment, ammonia fertilizer equipment, melting equipment, spraying fertilizer of urea based ferilizer spraying equipment, extrusion equipment and other high manure fertilizer wet material drying equipment for fermentation. For organic and inorganic fertilizer plant, garbage, sewage treatment plant, opened up a precedent for treatment of organic waste harmless. Self - developed multifunctional compound fertilizer complete set of equipment has the characteristics of compact space and minimum operating dust entrainment

Enterprise Aim: Adhere to the market-oriented,innovation for development,quality for survival,to improve after-sales service to win the trust of customers.

Warmly welcome friends from all industries to guide and negotiate business!

Voltage: 380V, 3 phase, 50HZ(Accept custom

Capacity:8-10 T/ H

Abby31202411270132-98402

Item

Power

Quantity

Ferment turner machine

/

1Set

Crush-Screening

75.5 KW

8 Sets

Granulator Production line

315.97kw

33sets




FOB costs (need 10sets 40ft high containers for the   whole line)

Total

337.12KW

42 Sets

Trade Terms:

Trade type:FOB Qingdao China

Machine warranty:1 year(don’t contain Wearing parts)

Note:

Dryer machine, Cooler machine will connect with Hot stove, Dust Collector room with pipes, pipes length will be calculated and add in quotation after designed the drawing.

Seller will supply the cable layout


Organic fertilizer granulating plant include 3 areas:

1), Raw material fermentation area:

Necessary composting and fermentation process will Kill harmful microorganisms and eggs.According to different material and climate, compost time is with 10-25 days.

2), Raw material preparation area:Raw Material Preparation Area Production Flow:

The material before granulating should be fine powder, without impurity, such as wood branch, stone, glasses, fabric..................... …and so on.

 So, please use the loader take the material after finish fermentation into the feeding hopper, after crushing,screening, and get the fine powder shape raw material, like follow flows:

image.pngSeparating the impurity material.
Separating the fine compost fine powder material for granulating

If your raw material is all already powder and ready to granulate, the above parts can reduce as the situation

3), Organic fertilizer Granulating Area:

Organic fertilizer granulating area production flow:

The granulating technology belong to wet granulating technology.

You will add other additive material to promote the quality of organic fertilizer finally.So, we have to consider the formula, and use the batching system in the beginning of line. And then

mixing(Promoting the moisture to 40%-45%), granulating, drying, cooling, screening, packing.


image.png

After screening, the finished size organic fertilizer granules into packing hopper for packing.The big granules will be crushed into powder,and then together with the fine powder after screening, back to mixing for re-granulating.


Organic fertilizer Fermentation Equipment

Turner machine can prevent compost temperature too high.You can add water or strain when ferment,it also can mixing material when turning. This type is 

Organic fertilizer Fermentation EquipmentOrganic fertilizer Fermentation EquipmentOrganic fertilizer Fermentation Equipment

image.png


Crawler type turner machine.

Fermentation Cost

Picture

Description

Model

Quantity

EXW   Price



image.png

Crawler turner   machine

1.Width of pile:3000mm

2.Height of pile:900-1200mm

3.R6105-110KW/140hp

4 .Maximum Rotational Speed: 2200 revs per min.

5 .Rated Horsepower Speed: 2200 revs per min.

6 .Working Speed: 10-50 m/min.

7 .Three forward gears, A reverse

8 .Production capacity: 1000-1800m? per hour

9.Overall   Dimensions:4.3*2.65*3.15M

This machine need one   40ft high container for shipping.

Advantages: Don/t need   build fermentation tanks.

3000

1 set


image.png

17340880911301542.png

image.pngimage.png


Organic Fertilizer Crushing & Granulating Area Production Technology Flat Drawing (just for reference):

1      . Fermentation machine

2    . Loader Hopper

3    . 9M Belt Conveyor machine

4     .110 Crusher machine

5    .10M Belt Conveyor machine

6    .1.8*6M Screen Machine

7    .8M Belt Conveyor Machine

8    . 8M Belt Conveyor Machine

                      9  .12M Belt Conveyor for return

image.png

image.png


  1. Batching machine

  2. 12M Belt Conveyor Machine

  3. 18M Belt Conveyor Machine

  4. Double shaft mixer machine
    5.8M Belt Conveyor machine

  5. 1.01.5 granulator machine
    7.16M Belt conveyor machine
    8.1.8
    18M dryer machine

  6. 11M Belt Conveyor machine
    10.5M Belt Conveyor machine

  7. 1.5*15M Cooler Machine

  8. 12M Belt Conveyor Machine

  9. 1.8*6M Screen Machine

  10. 14M Belt Conveyor Machine
    15.16 screw feeding machine
    16.coating oil melt pot

  11. 1.5*6M Coating Machine

  12. 12M Belt Conveyor machine

  13. Finish Production Hopper

  14. Packing machine

  15. Chain Crusher machine

  16. 7M Belt Conveyor for return
    23.7M Belt Conveyor for Return

  17. Hot Air Stove

  18. Dust collect room for dryer

  19. Air Fan for dryer

  20. Dust collect room for cooler

  21. Air fan for cooler

  22. Water pot and chimney

image.png

image.png

The fertilizer granules of Organic fertilizer rotary drum granulation production line:


image.pngimage.pngimage.pngimage.png



8-10 tons/hour Organic Fertilizer Granulation Production Line Machines List

Crushing   Screening Area:


NO.  

Commodity  

Picture  

Model

Power
  (Kw)

Specification

QTY
  (Set)

EXW   Price
  (USD/Set)


1

Loader
  Feeding Hopper

image.png

2000*3000

3kw+4kw

1.Function:   feeding   the materials with loader;
 
2.Capacity: 8-10tons/hr
 
3.Material Spec: Q235 carbon steel;
 
4.Structure Characteristics: with   belt conveyor and
  broken device;
 
5.Weight: 860kgs
 
6.Size: 4.16*2.1*3m

1



2

Vertical

Semi-wet Material Crusher

image.png

110

45kw

1.Function: crushing the compost   materials into fine powder;

2.Capacity: 8-10tons/hr

3.Material Spec: Q235 carbon steel;

4.Structure Characteristics: with long   and short blades;

5. Size: 2.25*1.24*1.8m

1



3

Rotary Screening Machine

image.png

GS1.8*6

7.5kw

1.Function: small stones, plastics,   glass slag and other impurity are separated from the fine powder;

2.Capacity: 8-10tons/hr

3.Material Spec: Q235 carbon steel;

4.Structure Characteristics: with   rubber beating device(to prevent blocking) and stainless steel screen;

5.Weight: 2.6tons

6. Size: 7.7*2.1*2.9m

1



4

Belt

Conveyor

image.png

B500

(total length: 47m)

L:8m*2 3kw*2

L:9m 3kw

L:10m 3kw

L:12m 4kw

1.Function: conveying the materials;

2.Capacity: 5-10tons/hr

3.Material Spec: national standard   100mm channel carbon steel;

4.Rubber belt width: 500mm;

5.V-belt   driving type, with safety cover;

5





Granulating area




NO.

Commodity

Picture

Model

Power (Kw)

Specification

QTY (Set)

EXW Price (USD/Set)

1

 

4 Hoppers

Automatic

Batching Weighing Belt Conveyors

image.pngimage.pngimage.pngimage.pngimage.png

BP-500

1.1Kw*5

1 .Function:Practicing automatic   continuous batching process according to customer's formula. Dosing Error:   +0.5%.

2 .Machines Composition:

2.1,  5 sets of feeding hoppers

2.1.1,  Hopper size: 1.5*1.5m, Volume:1.5m CBM.

2.1.2,  Hopper material: 3mm thickness Q235 carbon steel.

2.2,  5 sets of weighing belt conveyors

2.2.1,  Each weighing belt conveyor with 1 pic of rotary encoder and 1 pic   of weighing sensor(weighing range:100Kgs)

2.2.2,  Weighing conveyor length:2.0m

Weighing   conveyor width:0.5m, Weighing Conveyor Power: 1.1kw/set.

2.3,1 set of HMI   general control cabinet

2.3.1,   Electrical device: Schneider Electric Device

3.Operation   Instruction:

3.1,1 labor feed 1   hopper, totally need 4-5 labors.

3.2,   The batching process is finished automatically.

4,Feeding capacity: 5-30 t/h

4 sets


4

Double Shafts

Mixer

image.png

ZYQ-QZ500

22kw

1.Function: make the different solid   material and liquid mixing evenly;

2.Capacity: 10-15tons/hr

3.Material Spec: Q235 carbon steel;

4.Structure Characteristics: with   double shafts paddle;

5.Weight: 2.98tons

6.Size: 4.5*1.6*1.27m

1





5

Uniform

Feeder

image.png

1.5m*1.5m

3kw

1.Function: store materials to make   them evenly feed;

2.Capacity: 8-10tons/hr

3.Material Spec: Q235 carbon steel;

4.Structure Characteristics: with screw   conveyor;

5.Weight: 360kgs

6.Size: 1.8*1.6*1.6m

1



6

New Combined Type Organic Fertilizer Granulator

image.png

YSL2-1000/1

500

75kw+11kw+1

8.5kw

1 . Function: it is a new type of   combined granulator suitable for big capacity. It combines the stirring   granulation and rotary drum granulation, with former stirring and latter   rotating drum;

2 .Capacity: 8-10tons/hr

3 .Material Spec: Q235 carbon steel;

4 . Structure Characteristics: with many   stirring inside;

5 .Weight: 7.8tons

6.Size: 5.95*2.15*2.35m

1



7

Rotary   Dryer

image.png

HG18180

18.5kw

1.Function: reduce the moisture ofthe   granules;

2.Capacity: 8-10tons/hr;

3.Material Spec: Q235 carbon steel;

4. Structure Characteristics: with 1   set of seal head; 1 set of seal tail; 1 set of drying body with gear rolling   and rolls;2 set of roll bearing base;1 set of driving base;1 pic of hot air   pipe; and 2 pics of straight air pipe; and 1 pics of elbow;

5.Diameter: 1.8m;Length:18m;Steel   thickness:14mm

6.Weight: 16tons

7.Size: 18*2.15*2.15m

Remark: the rotary dryer is with the temperature couples and temperature   display system.

1



8

Rotary Dryer Hot Air Fan

image.png

8C

22kw

1 .Function: Inducing the hot air from   the hot air stove, and through the dryer machine body, pass the hot air fan,   and through the dust collecting room, and end from the chimney.

2 .Air flow:17463-32380m3/hr

Air   Pressure:2478-1816Pa

3 .The hot air fan cost is included by the rotary dryer machine;

1

/


9

Rotary Cooler

image.png

LQ15150

15kw

1 .Function: cooling the fertilizer   granules to normal temperature;

2 .Capacity: 8-10tons/hr

3 .Material Spec: Q235 carbon steel;

4 .Structure Characteristics: with 1 set   of head; 1 set of drying body with gear rolling and rolls; 2 set of roll   bearing base;1 set of driving base;1 pic of straight pipes; and 1 pics of   elbow;

5.Diameter: 1.5m;Length:15m;Steel   thickness:12mm

6.Weight: 9.2tons

7.Size: 15.6*1.85*1.85m

1

10

Rotary Cooler Air Fan

image.png

6c

18.5kw

1 .Function: Inducing the normal natural   air, through the cooler machine body, pass the cooler air fan, and through   the dust collecting room, and end from the chimney.

2 .Air flow:10314-20628m3/hr

Air   Pressure:2734-1788Pa

3 .The cooler air fan cost is included by the rotary dryer machine;

1

11

Rotary Screening Machine

image.png

GS1.8*6

7.5kw

1 .Function: screening the different   size granules to get final products;

2 .Capacity: 8-10tons/hr

3 .Material Spec: Q235 carbon steel;

4 . Structure Characteristics: with   rubber beating device(to prevent blocking) and stainless steel screen ;

5 .Weight: 2.6tons

6 .Size: 7.7*2.1*2.9m

1



12

Coating Machine

image.png

BM1.5*6.0

5.5kw

1.Function: coating the bio bacteria or   anti-caking agent;

2.Capacity: 8-10tons/hr

3.Material Spec: Q235 carbon steel;

4.Structure Characteristics: with 1 pc   of gear roll and 1 rolls;1 set of driving bearing cast base, 2 sets of roll   bearing cast base;

5.Diameter: 1.5m; Length:6.0m;Steel   thickness:12mm.

6.Weight: 4.45tons

7.Size: 6.0*1.9*1.9m

1



13

Powder Coating Screw   Feeder

image.png

0130

1.1 kw

1.  Function:quantitive feeding the   coating powder agent.

2.  Separated adjustable speed control cabinet.

3.  Electromagnetic governor speed controlling.

4.  With 0130mm screw conveyor,1.0m3 storage hopper.

5.  Separated control panel.

6.  Size:2.25x0.63x0.8m.

7.  Weight:200kgs.

1



14

Liquid   Coating

Electric   Heating

Melt   Pot



1.0m3

(Total 32.25 Kw)

1.5Kw + 30kw + 0.75kw

1.  Function:Meting the solid paraffin   into the liquid, the spraying the paraffin liquid on the surface of NPK   fertilizer granules, and make the fertilizer slow release.

2.  With galvanized liquid pipes,heating device, metering pump, and   nozzles.

3.SS304 melt pot with 1.0CBM volume.

4 . Separated control panel.

5 .Meting heating power:30kw, Pump   motor:1.5kw, Blending device motor:0.75kw.

1

8056.50


image.png



13

Finished Hopper

image.png

1.5*1.5

/

1.Function: store the finished   fertilizer granules for packing machine;

2.Capacity: 1.2m3

3.Material Spec: Q235 carbon steel;

1

733.6

14

Packing Machine

image.png

DCS-25

0.55kw+0.37k w

1.Packing machine parts:

(1)    Packing machine body (2) Sewing Part (3) Belt Conveyors (4) Air   Compressor

2.Packing range: 25-50kgs/bags

3.Packing bags size: >= Diameter:   300mm

4.Granules packing speed: 8-10 bags/   Min( In

theory), 4-6 bags/Min( In practice)

5.Motor: (1) Sewing motor 0.37kw

(2)  Belt conveyor motor 0.55kw

(3)  Air compressor motor 2.2kw

6.Packing Machine Panel Electric: 220-240v,   1 phase, 50hz

1

7008.5


Air Compressor

image.png

/

2.2kw

Function: provide are pressure for the air pump on the packing machine;

1



15

Chain Crusher

image.png

LP800

15kw

1 .Function: crushing the big granules   from the third output of rotary screening machine into power shape for   re-granulating;

2 .Capacity: 2-8tons/hr

3 .Material Spec: Q235 carbon steel;

4 .Structure Characteristics: with   chains crushing blades inside;

5.Weight: 500kgs

6.Size: 1.46*1.18*1.7m

1

2489.00


16

Belt

Conveyor

image.png

B500

(total length: 122m)

L:5m   3kw

L=7m*2;

3kw*2

L=8m;3kw

L=11m;4kw

1.Function: conveying the materials;

2.Capacity: 5-10tons/hr

3.Material Spec: national standard 100mm channel carbon steel;

4.Rubber belt width:   800mm;

5.V-belt driving type,   with safety cover;

11

21575.70



L=12m*3;

4kw*3

L=14m;4kw

L=16m;4kw

L=18m;5.5kw


17  

Chimney

image.png

Ø1000

/

1.Function: smoke exhaust;
 
2.Height:9m
 
3.Blow   ground level: ø1100mm;   Above   ground level:
 
ø1000mm;

1

3602.5


18

Electric
  Control Box

image.png

image.png

EC-22

/

Function: control all the power motors of the whole
  production line with
Siemens PLC control system;

2

10545.50


19

Hot Air Stove
  & Dust
  Chamber

image.png

/

/

If the buyer want to build them, we will   provide all the
  construction drawings and technical.

/

/


Total Granulation line  



315.97kw


33Sets



Remark:

After confirming the order, our company will provide the following detailed foundation building drawings within 10 days:

1. The whole production line layout drawing;

2. The construction drawing of pits for the batching machines;

3. Position confirmation drawing;

4. The foundation base construction drawing of granulator;

5. The foundation base construction drawing of 1.8*18m dryer;

6. The foundation base construction drawing of 1.5*15m cooler;

7. For the cyclone dust collector and chimney, you can buy them from our factory, if you want to build the dust chamber and chimney by yourself, we can provide the detailed construction drawings for you;

8. The cable groove and position in workshop drawings of the whole production line;

9. The details foundation base construction drawing of all the machines�?bracket.

All the need to build by buyer under the guiding of the seller, we provide the detailed civil drawings after the first payment.

The quotation is only the price of all the machines, excluding the installation accessories, such as the stand of the belt conveyor and ladders, etc. (please don’t worry, it’s just a small cost).

Warranty: 1 year for the whole line, Except for the wearing parts.

After-sale service:

1 .We will arrange an engineer to buyer’s company for installation guide, training workers, the buyer should bear our engineer’s round-trip air cost and accommodation on buyer ‘s company.

2.Before the installation, the workshop should be ok for installation ,and during the installation, the buyer provide all the labors and engineering plant. If because of the reason above, leading to the delay on the installation time. The buyer should bear the cost.

3.Engineer available overseas service installation guide and training workers(Client pay for costs of round-trip air tickets, food and accommodation and labor's salary, salary is 200 -350 per day, need about 20-30 days).

Could offer all the instructions of machines for installation.


Crushing Area and Granulating Area:



Before Crushing and Screening After Crushing and Screening

17343222511484876.pngimage.png

The Granules Sample of Organic Fertilizer

image.png

1.Loader Feeding Hopper

         The machine is mainly used for loader feeding.

The machine with breaker and belt conveyor, the breaker can crush materials and prevent blockage when discharge.

image.png

2.Semi-wet Material Crusher

     After fermentation (composting), crushing the compost materials into fine powder to granulate.

The Granules Sample of Organic Fertilizer

Advantage: it can crush high moisture of materials, widely used in crushing organic fertilizer materials. The vertical type can prevent the material from sticking or blocking when the moisture is high




3.Double Shafts Mixer

         Mixing the different materials or water evenly.

         Water or trace elements can be added here.

4.Screening Machine

• Screening machine is used to screen fine powder and waste.

•The screening machine with two outlets, one is screen out the fine powder, the other is screen out the waste (like small brick, stone, glass, plastic and so on).

5.Combined Type Organic Fertilizer
Granulator

• After being crushed and mixed, the fermented materials are enter the new type organic fertilizer granulator for granulating.

•There are many stirring teeth inside of this granulator, which can make round shape granules .



The Advantage of Organic Fertilizer    The 3D Drawing of The Crushing Machines

image.png


6.RotaryDryer

         The rotary dryer is used to reduce the moisture of the granules, and it has the function of secondary granulation.

image.pngimage.png
image.png


The dryer through an induced draft fan to draw hot air from the combustion chamber to dry granules.



8.Rotary Cooler

• The rotary cooler is used to reduce the temperature of the granules for packing, hot granules are easy to stick together and with moisture, so need to use the cooler to cooling before package.

•The cooler uses the induced draft fan to draw the outside wind to cool the granules at the same temperature as the outside.



The 3D Drawing ofThe Machines


machine.

9.Rotary Cooler Air Fan

         The induced draft fan can make the hot air in the cooler exchange and convection with the airflow in the air quickly.

         The performance of the fan is closely related to the cooling effect of the cooler.

image.png

10.Screening Machine

• Screening machine is used to screen small granules, final product granules and big granules.

image.png

•The small granules screened out will be granulated twice after entering the mixer, and the big granules will be granulated again after crushing, and the final product granules will be packed in the packing


11.Coating Machine

        The machine is mainly used to coating the bio bacteria or anti-caking agent.

In the design ofthe drawing, you can choose to use the coating machine sometimes or not, which will not affect the layout of the other machines.


12.Finished Hopper

         Finished product hopper for packing machine.

         Used for storing and feeding granules into packing machine.

image.png

13.Packing Machine

       The packing machine include the filling bags part, weighing part, electric control box with control panel, sewing machine or hot melting machine, belt conveyor and air compressor.


image.png

14.Chain Crusher

The big granules screened out by the screening machine are crushed and put into the granulator for secondary granulation.

image.png


The 3D Model of Organic Fertilizer Granulation Production Line

image.png

15.Belt Conveyor

• It is used for material transportation between machines.


image.png

16.Hot Air Stove

• Burner can convert heavy oil, natural gas, LPG or other fuel into flame.

•The hot air stove contains refractory materials to avoid direct contact between flame and granules.

image.png


17.Electric Control Box

• Control the motors of all machines in the whole production line, which can be started by one key.

•There are indicator lights, emergency stop 

button, start and stop buttons for motors on all machines, etc.





Statement: Any reference to the OEM part number or other OEM information is for the purpose of identification only and does not imply that the part was manufactured by the Original Equipment Manufacturer.

All the brands and trademarks in the whole domain of the website belong to their own owners and does not mean that we are their authorized partner or dealer. All the information in this website is only for reference, we do not assure its accuracy.

This statement supersedes all other claims and statements on all pages, files, pics and information within this whole web domain.

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