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Home > China OEM Equipment and Spare Parts > Organic fertilizer production line - 10-15T PER HOUT ORGANIC FERTILIZER LINE Case

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10-15T PER HOUT ORGANIC FERTILIZER LINE Case

Company Profile

Modern entity enterprise that includes research and development, production, sales, after-sales departments. We already developed and produced the suitable equipments for the organic fertilizer and bio organic fertilizer production, such as the compost equipment, drying equipment, granulating equipment, screening systems and batching systems, and a full set of fertilizer equipment. Our company has strong technical strength, high-q

Voltage: 380V, 3 phase, 50HZ(Accept custom)

Capacity:10-15 T / H

Abby31202412010009-98402

Item

Power

Quantity


Fermentation   Machine

40KW

2set


Crush-Screening   line

91kw

8 Sets


Granulating line

350.62KW

30 Sets


Fob Qingdao Cost need 14 40 HQ   container

14sets


Total FOB   Qingdao Cost

481.62KW

39 Sets


Production time:30-40 working days after get deposit.

Machine warranty:1 year(don’t contain Wearing parts)

Note:

Dryer machine, Cooler machine will connect with Hot stove, Dust Collector room with pipes, pipes length will be calculated and add in quotation after designed the drawing. Seller will supply the cable layout

Organic fertilizer granulating plant include 3 areas:

1), Raw material compost area

Necessary composting and fermentation process will Kill harmful microorganisms and eggs.According to different material and climate, compost time is with 10-25 days.

2), Raw material preparation area:

Raw Material Preparation Area Production Flow:

The material before granulating should be fine powder, without impurity, such as wood branch, stone, glasses, fabric..................... …and so on.

So, please use the loader take the material after finish fermentation into the feeding hopper, after crushing,screening, and get the fine powder shape raw material, like follow flows:


image.pngSeparating the impurity material.
Separating the fine compost fine powder material for granulating

3), Organic fertilizer Granulating Area:

Organic fertilizer granulating area production flow:

The granulating technology belong to wet granulating technology. 

After screening, the finished size organic     fertilizer granules into packing hopper for packing.The big granules     will be crushed into powder, and then together with the fine powder after     screening, back to mixing for re-granulating.


You will add other additive material to promote the quality of organic fertilizer finally.So, we have to consider the formula, and use the batching system in the beginning of line. And then mixing(Promoting the moisture to 40%-45%), granulating, drying, cooling, screening, packing.

image.png

After screening, the finished size organic fertilizer granules into packing hopper for packing.

The big granules will be crushed into powder, and then together with the fine powder after screening, back to mixing for re-granulating.


1, Fermentation Area Flat Drawing(just for reference): 

Turner machine can prevent compost temperature too high.You can add water or strain when ferment,it also can mixing material when turning.

image.png

image.png


Wheel Type turner machine

This type turner machine can turning material compeletely.

Turning machine can prevent compost temperature too high which will kill the organic matters.

And the groove type turning machine can save workshop size,the workshop can be more clean. The raw material will move about 2-3 meters after turning one time.

Turning height:1.8-2 meters



Turner machine can prevent compost temperature too high.You can add water or strain when ferment,it also can mixing material when turning. This type is Crawler type turner machine.

image.pngimage.png



Crushing Area 3D Drawing

After compost, the material may caked together, so need the crushing machine to make the cake material to powder. Some material may cannot be fertilizer, like the stone, plastic, need screen machine to screen them out.

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10 -15 tons/hour Organic Fertilizer Production Line Machines List

Date: 2024-12-03 No.: HQHI-Q2024120301

NO.

Commodity

Picture

Model

Power (Kw)

Specification

QTY (Set)

EXW Price (USD/Set)

Fermentation Area:

1

Wheel type turner Machine

image.png

FW11

30+1.5*4+4

Wheel Type turner   machine

Width : 11000 mm.

Turning motor:30kw

Walking motor:1.5kw   x 4

Hydraulic motor:4kw

With PLC electric   control box.

With one rail cart.

Material tank height   about 2.1m

(don’t contain guide   rail and installation accessories)

1


2

Guide   rail

image.png

#22 rail,

/

weight   is 22kg per meter.

8 meter per pc.

image.pngimage.png

60 pcs


3

Rail   Splint

image.png

/

/

1,Connecting per two   rail sections

2,Fixing 1 pair per one section of rail

55 pcs



 

4

Embedded   Iron

image.png

/

/

Install 1 pic per 1.5m concrete beam

324 pcs


5

Press   plate

image.png

/


1,Pressing the rail on   embedded Iron 2,Fix 1 pair per 1.5m length rail

648 pcs


6

Crawler turner machine

image.png

3000

/

Width of pile:3000mm

Height of   pile:900-1200mm

6105/-110KW/140hp

Maximum Rotational   Speed: 2200 revs per min.

Rated Horsepower   Speed: 2200 revs per min.

Working Speed: 10-50   m/min.

Liquid Tank: Have,   with spray system

Three forward gears,   A reverse

Production capacity:   1000-1500m3 per hour

Overall Dimensions:4200*2700*3000mm

1


Total




2sets

machine


Installation   accessories can be purchased according to the actual needs of the customer's   factory


 

Crushing Area:

1

Loader

Feeding   Hopper

image.png

2000*3000

3kw+4kw

1.Function: feeding the materials with loader;

2.Capacity: 1015tons/hr

3.Material Spec: Q235 steel;

4.Structure   Characteristics: with belt conveyor and broken   device;

5.Weight: 1.44tons

6.Size: 3.8*2.2*2.93m

1


2

Semi-wet

Material Crusher

image.png

BSFS-110

55kw

1.Function: after composting, crusher the compost materials into fine powder;

2.Capacity: 10-15tons/hr

3.Material Spec: Q235 steel;

4. Structure Characteristics: with long   and short blades;

5.Weight: 1.8tons

6. Size: 2.27*1.25*1.7m

1


3

Rotary

Screening Machine

image.png

GS1.8*6

7.5kw

1.Function: small stones, plastics,   glass slag and other are separated from the fine powder;

2.Capacity: 10-15tons/hr

3.Material Spec: Q235 steel;

4.Structure   Characteristics: with rubber beating device(to   prevent blocking) and stainless steel screen;

5.Weight: 2.7tons

6.Size: 7.6*2.15*3.4m

1



 

4

Belt   Conveyor

image.png

B800 (total length:40m)

L=7m*2;

4kw*2

L=11m;

5.5kw

L=6m;4kw

L=9m;4kw

1.Function: conveying the materials;

2.Capacity: 10-15tons/hr

3.Material Spec: national standard   120mm channel carbon steel;

4.Rubber belt width: 800mm;

5.V-belt driving type, with safety cover;

5


5

Electric Control

Box

image.png

EC-22

/

Function: control all the power motors of the crushing area production line;

1



If   you want the powder material, you can use the above line. The cost will   lower. If your raw material already fine powder, you can reduce this steps   too.

 


Total


91kw


8 Sets  
















 

Granulation   Area:


NO.  

Commodity  

Picture  

Model

Power
  (Kw)

Specification

QTY
  (Set)

EXW   Price
  (USD/Set)

1

Batching
  machine

image.pngimage.pngimage.pngimage.pngimage.png

BP-500

1.1Kw*5

1.Function:Practicing   automatic continuous batching
  process according to customer’s formula. Dosing Error:
  + 0.5%.
 
2.Machines Composition:
 
2.1,   5 sets of feeding hoppers
  2.1.1,Hopper size: 1.5*1.5m, Volume:1.5m CBM.
  2.1.2,Hopper material: 3mm thickness Q235 carbon
  steel.
  2.2, 5 sets of weighing belt conveyors
  2.2.1,Each weighing belt conveyor with 1 pic of rotary
  encoder and 1 pic of weighing sensor(weighing
  range:100Kgs)
  2.2.2,Weighing conveyor length:2.0m
  Weighing conveyor width:0.5m,
  Weighing Conveyor Power: 1.1kw/set.
  2.3, 1 set of HMI general control cabinet
  2.3.1, Electrical device: Schneider Electric Device
 
3.Operation Instruction:
 
3.1,   1 labor feed 1 hopper, totally need 4-5 labors.
  3.2, The batching process is finished automatically.
 
4,Feeding capacity: 5-30 t/h

5



2

Double Shafts Mixer

image.png

ZYQ-400

11kw

1.Function: make the different solid   material and liquid mixing evenly;

2.Capacity: 10-15tons/hr

3.Material Spec: Q235 steel;

4 .Structure Characteristics: with   double shafts blend paddle and blades inside;

5.Weight: 1.2tons 6.Size: 4.25*1.35*1.15m

1




3

Uniform   Feeder

image.png

1.5m*1.5m

3kw

1.Function: store materials to make them evenly feed;

2.Capacity:10-15tons/hr

3.Material Spec: Q235 steel;

4. Structure Characteristics: with   screw conveyor;

5.Weight: 500kgs

6.Size: 1.8*1.6*1.6m

1




4

Combined New Type Organic Fertilizer Granulator

image.png

YSL2-1000/15

00

75kw+11kw +18.5kw

1. Function: it is a new type of   combined granulator suitable for big capacity. It combines the stirring   granulation and rotary drum granulation, with former stirring and latter   rotating drum;

2.Capacity: 10tons/hr

3.Material Spec: Q235 carbon steel;

4. Structure Characteristics: with many   stirring inside; 5.Weight: 7.8tons

6.Size: 5.95*2.15*2.35m

1





















 

5

Ball Shaping Machine

image.png

PYS1500-3

15KW*3

1. Function: make the granules more   round

2.Capacity: 10-15tons/hr

3.Material Spec: Q235 steel;

4.Structure Characteristics:

5.Weight:2.35t

6.Size: 4.9*1.65*1.9m

1


6

Rotary   Dryer

image.png

HG2.0*20

30kw

1.Function: reduce the moisture of the   granules, also have the second granulating function;

2.Capacity: 10-15tons/hr3.Material   Spec: Q235 steel;

3.Structure Characteristics: with 1 set   of seal head; 1 set of seal tail; 1 set of drying body with gear rolling and   rolls;2 sets of roll bearing base;1 set of driving base;1 pc of hot air pipe;   and 2 pcs of straight air pipe; and 1 pc of elbow;

5.Diameter: 2.0m;Length:20m;Steel thickness:16mm 6.Weight: 23.3tons   7.Size: 22.1*2.8*2.47m Remark: the rotary dryer is with the   temperature couples and temperature display system.

1


7

Rotary Dryer Hot   Air Fan

image.png

12C

37kw

1.Function: Inducing the hot air from the hot air stove, and through the dryer   machine body, pass the hot air fan, and through the dust collecting room, and   end from the chimney .

1

/


 

8

Rotary   Cooler

image.png

LQ18180

22 kw

1 .Function: cooling the fertilizer   granules to normal temperature;

2 .Capacity: 10-15 tons/hr

3 .Material Spec: Q235 carbon steel;

4 .Structure Characteristics: with 1 set   of head; 1 set of drying body with gear rolling and rolls; 2 set of roll   bearing base;1 set of driving base;1 pic of straight pipes; and 1 pics of   elbow;

5.Diameter: 1.8m;Length:18m;Steel   thickness:12mm

6.Weight: 13tons

7.Size: 18*1.81*1.81m

1


9

Rotary Cooler Air Fan

image.png

6C

22kw

1 .Function: Inducing the normal natural   air, through the cooler machine body, pass the cooler air fan, and through   the dust collecting room, and end from the chimney .

2 .Air flow:17463-32380m3/hr

Air   Pressure:2478-1816Pa

1

/

10

 

Rotary Screening Machine

image.png

GS1.8*6

7.5kw

1.Function: small stones, plastics,   glass slag and other are separated from the fine powder;

2.Capacity: 10 -15tons/hr

3.Material Spec: Q235 steel;

4.Structure Characteristics: with   rubber beating device(to prevent blocking) and stainless steel screen;

5.Weight: 2.7tons

6.Size: 7.6*2.15*3.4m

1



 

11

Coating

Machine

image.png

BM1.5*6.0

5.5kw

1.Function: coating anti-caking or   bacterial species;

2.Capacity:10-15tons/hr

3.Material Spec: Q235 steel;

4.Structure   Characteristics: with PVC or rubber lining board,   1 pc of gear roll and 1 rolls;1 set of driving bearing cast base, 2 sets of roll bearing cast base;

5.Diameter: 1.5m; Length:6.0m; Steel thickness:12mm

6.Weight: 4.45tons

7.Size: 6.0*1.9*1.9m

1


12

 

Packing Hopper

image.png

1.5*1.5

/

1.Function: store the finished   fertilizer granules for packing machine;

2.Capacity: 1.5m3

3.Material Spec: Q235 steel;

1



Air

Compressor

image.png

/

2.2kw

Function: provide are pressure for the air pump on the packing machine;

1



 

14

Packing

Machine

image.png

DCS-25

0.55kw+0.3

7kw

1.Packing machine parts:

(1)  Packing machine body (2) Sewing Part (3) Belt

Conveyors (4) Air Compressor

2.Packing range: 25-50kgs/bags

3.Packing bags size: >= Diameter: 300mm

4 .Granules packing speed: 8-10 bags/ Min( In

theory), 4-6 bags/Min( In practice)

5.Motor: (1) Sewing motor 0.37kw

(2)  Belt conveyor motor 0.55kw

(3)  Air compressor motor 2.2kw

6.Packing Machine   Panel Electric: 220-240v, 1 phase, 50hz

2


13

Chain

Crusher

image.png

LP600

11kw

1 .Function: crushing the big granules   from the third output of rotary screening machine into power shape for   re-granulating;

2 .Capacity: 1-3tons/hr

3 .Material Spec: Q235 steel;

4 .Structure Characteristics: with   chains crushing blades inside;

5.Weight: 0.35tons

6.Size: 1.0*0.98*1.55m

1



 

 


 

Note: The   quantity of containers and the sea freight are for reference only (the sea   freight is updated every half a month). The final quantity and price shall
  be subject to the final confirmed machines quantity and the latest sea   freight price.


 

14

Belt Conveyor

image.png

B800
  (total
  length:95m)

L=7m;4kw

L=10m;4kw

L=14m*2;
  5.5kw*2

L=5m;4kw

L=11m;5.5kw

L=9m;4kw

L=12m;5.5kw

L=13m;5.5kw

1.Function:   conveying   the materials;
 
2.Capacity:10-15tons/hr
 
3.Material Spec: national standard   120mm channel
  carbon steel;
 
4.Rubber belt width: 800mm;
  5.V-belt driving type, with safety cover;

9


15

Chimney

image.png

Ø900
  H=9m

/

1.Function:   smoke   exhaust;
 
2.Material Spec: Q235 steel;
 
3.Blow ground level: ø1100mm
 
Above ground level: ø1000mm
 
Height: 9m
 
Steel thickness: 6mm

1


16

Electric
 
Control   Box

image.png

EC-22

/

Function:   control   all the power motors of the
  granulation area machines;

1


Total  



350.62KW


30



  • Remarks:

1,All machines motors and electric control device are with 380v,3phase,50hz,

2,Rotary dryer and Rotary cooler air pipes:

1),The rotary dryer is with the Temperature Couplers and Temperature Display System.

2),The rotary dryer stove’s hot source in this quotation choose oil or gas as the fule.

The rotary dryer stove’s hot source can also be built by the customer-self, the seller provide the construction drawing. The fuel is coal and biomass pellets.

3,     The production line above doesn’t include:

1)     The bracket steel for the batching system feeding hoppers, belt conveyor, dryer seal head and seal tail, cooler seal head, and packing silo.

2)     The cables for connecting electric and all machines motors.

3)     Assembly tools, such as welding machine, cutter, elevator, forklift, and so on.

If the customer need us provide the parts above, the seller need make another quotation for the parts above.

4,The necessary constructions are as follows:

1), The foundation base for the organic fertilizer granulator, dryer, and cooler

2), Construction for the dust collecting room, fire stove

3), Electric cables groove for the production line.(It’s optional)

4), Control system rooms.

After make deal, the seller will provide the construction drawings for the above.

5,Delivery Time:


6,Installation Term:

1), The customer finish the installation service by themselves, the seller provide all detailed assembly drawings.



Loader Feeding HopperHalf-wet Material CrusherRotary Screening Machine
image.pngimage.pngimage.png

Horizontal Mixer

Screw Feeder

New Type Organic Fertilizer Granulator

image.pngimage.pngimage.png


Loader Feeding HopperHalf-wet Material CrusherRotary Screening Machine
image.pngimage.pngimage.png

Horizontal Mixer

Screw Feeder

New Type Organic Fertilizer Granulator

image.pngimage.pngimage.png


Rotary Dryer

Hot Air Fan/ Cooler Air Fan

Rotary Cooler

image.pngimage.pngimage.png

Belt Conveyor

Packing Machine

Electric Control Cabinet

image.pngimage.pngimage.png


Chain Crusher

Dust Collecting Room

Rotary Dryer Machine Foundation Base

image.pngimage.pngimage.png
Diesel Oil Burner (Optional)Burning Chamber (Optional)

Hot Air Connection Pipe( Optional)

image.pngimage.pngimage.png
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