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Home > China OEM Equipment and Spare Parts > Agricultural Industry > Biogas Project - NAPIER GRASS AND POULTRY MANURE 5 TPD CBG PROJECT3

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NAPIER GRASS AND POULTRY MANURE 5 TPD CBG PROJECT3

1. Introduction

Base on the information provided by the client, aiming to assist you in establishing an operational biogas plant that utilizes Napier Grass. Our primary objective is to optimize the biogas project using these organic resources. The specific scope of supply and corresponding prices will be finalized through further negotiations.

No.

Unit

Equipment

Characteristic

Quantity

1

Feedstock Transport and Storage Unit

Shovel Loader

Bucket volume: 4m3

1

2

Weighbridge

Weighing range: 0-80t, Size: 3.0x18.0m, Carbon steel.

1

3

Shredder

Particle size �?cm,Capacity: 15 t/h

1

4

Feeding Unit

Solid Feeder

Open container with weighing display;

Size: 9.35x4.15x3.46m (H).

Material: Carbon steel;

Volume=40 m3;

P:7.5kW×3+1.1kW×1;

6 weighing sensors;

1 display.

1

5

Conveyor Belt

Capacity: 10 t/h; width: 1,000mm; Including Windproof Cover.

1

6

Screw Conveyor

Capacity: 10 t/h ;Screw diameter: 400mm;

Material of Screw: SS304; P:7.5kW×1,ExdIIBT4

1

7

Anaerobic Digestion Unit

High Load Reactor

GFS Tank, Size: φ25.21×7.2m (H);

Including:

Enamelled Steels: 7mm 33 pcs, 6mm 33 pcs, 5mm 132 pcs;

Size:1.2×2.4m;

Platform

Size: W=800mm,L=2.5m,1pcs;

Ladder

Size : W=650mm.L=8,5m, 1pcs;

Excluding Lightning Rod.

2

8

Observation

Window

Observation Window size: DN300, 2 pcs

4

9

Positive and Negative Pressure Protector

Positive and Negative Pressure Protector:+1,   000Pa-300Pa

2

10

High Load Reactor Insulation

Extruded polystyrene Board (100mm)�?/span> Insulation   Covering According to Owner's Requirements

2

11

Heating Coil

Carbon Steel, DN50, length: 185 m (Including Supporting system of   Heating Coil )

2

12

Jacking System

Tools for installing GFS tank Outrigger and   Electric Hoist: 34 pcs.

Distribution Box: 1pcs.

1

13

Paddle Agitator

Primary HLR, Including support bracket, Carbon steel. Blades: LPJ5, 300 .Carbon   steel. P:15kW, ExdIIBT4.

4

14

Paddle Agitator

Secondary HLR, Including support bracket,   Carbon steel.

Blades: LPJ5,000 ,Carbon steel.

P: 11kW, ExdIIBT4.

4

15

Double Membrane Gas Holder

Size: φ25.21×5.1m (H), Capacity: 1,200m3,

Material of Membrane: Polyester Fiber   Membrane.

Fan:2 pcs;

P: 1.5kWx2, ExdIIBT4.

Material of Fan: fiberglass.

2

16

Emergency

generator

Diesel, P:100 kW, voltage: 415 V

1

17

Pump Unit

Screw Pump

Q=50 m3/h, H=30 m

Pressure:2bar,

inlet flange:DN200,16bar,

outlet flange :DN 150,16bar, P:15kW,

Material of Stator: SU026 VN

Material of Rotor: Cr12MoV

3

18

Air Compressor System

For valves operation, 0.67m3/min,   0.8MPa,  including: Air Compressor,   Dryer, Air Storage Tank, Filter.

1

19

Solid-Liquid Separator Unit

Solid-Liquid

Separator

Screw press, P:7.5kW, Capacity: 15 m3/h,

Screen Basket Slot Size: 1mm+1mm; Material of   Screw: SS304.

1

20

Submersible

Mixer(lagoon)

P: 5.0kW, Material: SS304.

1

21

Submersible

Pump(lagoon)

Q=50 m3/h, H=15 m, P: 5.5kW.

2

22

Biogas

dehydration

desulfurization

unit

Chemical

Desulfurization

System

Q=550m3/h, Desulfurization Tower   size�?/span>φl.7×7.7m (H),

Quantity: 2 pcs;

Material of Tower: Carbon Steel.

Inlet: 1000ppm, Outlet: <20ppm;

Including: Ladder and Initial loading of   desulfurizer-Fe203;

Weight of Fe2O3 :  12.12t.Sulfor

Capacity: 25%.

1

23

Biogas Chiller

Processing capacity: 550 m3/h,

P: 9kW, ExdIIBT4.

Inlet:55°C;

Out:15°C;

Material: In Contact with Gas

Made of Stainless Steel 304.

Explosion-proof type, Biogas Dew Point Temperature: 15 °C.

1

24

Deodorization

system

Deodorization

system

Capacity:7,000m3/h

1

25

Biogas

upgrading

system

Biogas upgrading system

Pre-Compression & Membrane Separation   system,

Capacity: 12,000m3/d(biogas)

1

26

Emergency Release Unit

Torch

Internal combustion type, Processing   capacity: 350 m3/h, Carbon steel

1

27

Heating Unit (Option)

Heating System

Boiler System, Hot water circulation�?/span> Booster

1

28

Electrical and Control Unit

Electrical and automation system, Distribution System, Software system

Including MCC cabinet, PLC cabinet, Operator   Panel, Field Control Cabinet. Distribution Cabinet   and Software and programming

1

29

other components of Distribution System

Cable�?/span> Transformer�?/span> Lightning protection

1

30

Automation Control Instrument System

Liquid level, Temperature, Pressure, Flow   rate�?/span> CH4 and H2S Leak Detector (Some instruments display on-site, and the   rest are online instruments.)

1

31

Pipeline Valve Unit

Pipeline Valves

Piping and Valves

1

32

Others equipment Unit

Laboratory

Instruments

FOS�?/span>TAC�?/span>PH, TS�?/span>VS, NH4- N, Individual Acids .(Laboratory   instruments and chemicals, laboratory benches, chairs, fume hoods)

1

33

CI Identification Sign

CI identification sign (According to Owner's   Requirements)

1

34

Biogas Gas Analyzer

Online gas analyzer (Fixed Type), Two   channels

1


2. Civil work list

No

Building/Structure Name

Structure Type

Specifications

Quantity

Unit

1

Napier Grass Yard

Hardened ground

Storage time:�?0days

1,800.00

m2

2

Solid Feeder Foundation

Reinforced concrete

According to design

57.6

m3

3

Pretreatment Room

Frame structure

L:15.0m× W:13.0m×H: 7.0m

195.0

m2

4

HLR Foundation and Insulation

Reinforced concrete

Φ26.21m × 0.6m ×   2sets

647.12

m3

5

Site Preparation Costs

Graded sand and gravel or pile foundation

According to the geological survey report

-

-

6

HLR Central Column

Reinforced concrete

0.5m × 0.5m × 11.0m×2 sets

5.50

m3

7

Pump House

light steel structure

6.0×9.0 m

54.00

m2

8

Solid Digestate Storage Area

Reinforced concrete (three-sided wall)

According to design

120.00

m2

9

Supporting Platform of separators

Carbon Steel with Anticorrosion

According to design

20.00

m2

10

Lagoon

HDPE membrane

Storage time: �?days; Adjustments can be made based on the local   biogas slurry disposal situation

530.00

m3

11

Production Room

Frame structure(including boiler room, electrical room, maintenance   room, and Central Control Room)

According to design

150.00

m2

12

Weighbridge Foundation

Reinforced concrete

3 × 15m

45.00

m2

13

Weighbridge Room

Frame structure(including electrical, air conditioning, and   decoration)

L:4.5m × W:3.0m

13.5

m2

14

Office

Frame structure (including restrooms, laboratories, meeting rooms)

Customized for client requirements

1

-

15

Biogas Purification Area

Concrete hardened surface

10.0m × 10.0m

100.00

m2

16

Biogas Upgrading Area

Concrete hardened surface

According to design

1

-

17

Equipment Foundations, Pipeline Supports, and Valve Chambers


According to design

1

-

18

Transformer Foundation


According to design

1

-

19

Flare Foundation


3.0 × 6.0m

18

m2

20

General Earthwork (including filling and earthwork transportation   inside the plant)


According to design

1

-

21

Electrical Engineering


Including lighting, lightning protection, monitoring, not including   transformers

1

-

22

Water Supply and Drainage, Fire Protection, Ventilation, and Air   Conditioning


According to design

1

-

23

Roads, Hardening, Landscaping, Perimeter Walls, and Gates


According to design

1

-

24

Piping Excavation and Backfilling


According to design

1

-

25

geological exploration


According to design

1

set

The content of the above list is a preliminary plan, serving as a reference for the client's civil engineering estimation, and there will be all changes after detailed design.






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