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Home > China OEM Equipment and Spare Parts > Agricultural Industry > Biogas Project - NAPIER GRASS 12 TPD CBG PROJECT 3

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NAPIER GRASS 12 TPD CBG PROJECT 3

1. Introduction

Base on the information provided by the client, aiming to assist you in establishing an operational biogas plant that utilizes Napier Grass. Our primary objective is to optimize the biogas project using these organic resources. The specific scope of supply and corresponding prices will be finalized through further negotiations.


2. Equipment Price list

No

Unit

Equipment

Characteristic

Quantity

1

Feedstock   Transport and Storage Unit

Shovel   Loader

Bucket volume: 4m3

3

2

Weighbridge

Weighing Range: 0-80t, Size: 3.0 × 18.0m, Carbon Steel.

1

3

Shredder

Particle   Size �?/span> 3cm,

Capacity:   15 t/h, Including Conveyor Belt

2

4

Feeding   Unit

Solid   Feeder

Open   Container with Weighing Display;

Size:   9.35×4.15×3.46m (H),

Material:   Carbon Steel;

Volume=40 m3;

P:7.5KW×3+1.1KW×1; 

6 Weighing Sensors;

1 Display,

2

5


Conveyor   Belt

Capacity:   15t/h;

Width:   1,000mm;

Including   Windproof Cover.

2

6


Screw   Conveyor

Capacity:   15t/h,

Screw   Diameter: 400mm;

Material   of Screw: SS304;

P:7.5kW×1,ExdIIBT4

2

7


High   Load Reactor

GFS   Tank, Size: φ29.03 × 8.4m (H); Including: Enamelled Steels: 9mm 38 pcs,  8mm 38 pcs, 7mm 38 pcs, 6mm 152 pcs; Size:   1.2 × 2.4m;

Platform

Size: W=800mm,L=2.5m,1pc;

Ladder

Size: W=650mm.L=11.8m,1pc;  

Excluding   Lightning Rod.

3

8


Observation

Window

Observation   Window

size:DN300,2   pcs

6

9


Positive   and Negative Pressure Protector

Positive   and Negative Pressure Protector:+1000Pa-300Pa

3

10


High   Load Reactor Insulation

Extruded   polystyrene Board (100mm)�?/span> Insulation Covering According to Owner's Requirements

3

11


Heating   Coil

Primary   HLR Carbon Steel,DN50,Length: 200m

2

12


Heating   Coil

Secondary   HLR Carbon Steel,DN50,Length: 100m

1

13

Anaerobic

Digestion

Unit

Jacking   System

Tools   for installing GFS Tank

Outrigger   and Electric Hoist: 40pcs.

Distribution   Box: 1pc.

1

14


Paddle   Agitator

Primary   HLR, Including Support Bracket, Carbon Steel.

Blades:   L=3,500mm.Carbon Steel.

Shaft:   L=14,050mm,Carbon Steel.

P: 22   KW,ExdIIBT4.

4

15


Paddle   Agitator

Primary   HLR, Including Support bracket, Carbon Steel.

Blades:   L=3,500mm.Carbon Steel.

Shaft:   L=11,600mm.Carbon Steel.

P: 18.5kW,ExdIIBT4.

4

16


Paddle   Agitator

Secondary   HLR, Including Support Bracket, Carbon Steel.

Blades:   L=3,500mm,Carbon Steel.

Shaft:L1=14,050mm,Carbon   Steel.

P:15kW,ExdIIBT4.

2

17


Paddle   Agitator

Secondary   HLR, Including Support Bracket, Carbon Steel.

Blades:   L=3,500mm,Carbon Steel.

Shaft:L2=11,600mm,Carbon   Steel.

P:11kW,ExdIIBT4.

2

18


Double   Membrane Gas Holder

Gas   Holder on the Tank Roof;

Size: φ29.03 X 8.7m (H),

Capacity:   3,000 m3,

Material   of Membrane: Polyester Fiber Membrane.

Fan:2   pcs;

P:1.5KWx2�?/span>ExdIIBT4.  

Material   of Fan: fiberglass.

3

19


Emergency

Generator

Diesel,   P:200 KW, Voltage: 415V

1

20

Pump   Unit

Screw   Pump

Flow   Rate: 60-80 m3/h,

Pressure:2bar,

Inlet   Flange :DN 150,10bar,

Outlet   Flange:DN150,10bar,

P:18.5kW,  

Material   of Stator: Nitrile Butadiene Rubber

Material   of Rotor: Cr12MoV

3

21


Air   Compressor System

For   Valves Vperation,0.67m3/min, 0.8MPa, Including: Air Compressor,   Dryer, Air Storage Tank, Filter.

1

22

Solid-Liquid

Separation

Unit

Solid-Liquid

Separator

Screw Press, P:7.5kW,

Capacity: 10-15 m3/h,

Screen Basket Slot Size:1mm+1mm; 

Material of Screw :SS304.

3

23


Submersible

Mixer(lagoon)

P:5.0KW,   Material: SS304.

1

24

Membrane-   Covered Lagoon Unit

Submersible

Pump(lagoon)

Centrifugal Pump, Q:100 m3 /h,

H:15m,P:15kW.

2

25


Biogas   Compressor (lagoon)

P:   7.5KW , Q=5m3/min,

ExdIIBT4, Frequency Conversion

1

26

Biogas

Purification

and

Compression

Unit

Chemical

Desulfurization

System

Desulfurization Tower Size: φ 1.5×7.0m (H), Quantity: 2 pcs;

Material of Tower: Carbon Steel.

Inlet:200ppm,   Outlet:�?10ppm;

Including:  Ladder and Initial

Loading of Desulfurizer- Fe2O3,

Weight of Fe2O3 :7.05t.Sulfur

Capacity�?/span>25%.

1

27


Biogas   Chiller

Processing Capacity: 1,300 m3 /h,

P:32kW,ExdIIBT4. 

Inlet:55°C;

Out:15°C;

Material   : In Contact with Gas

Made   of Stainless Steel 304.

Explosion-proof   type,

Biogas   Dew Point Temperature: 15 °C.

Removal   Efficiency: 80%

1

28

Biogas

upgrading

system

Biogas   Upgrading System

Pre-Compression   & Membrane Separation System;

Fueling   Column* 1 set & Fueling Nozzle* 1 set; Capacity: 30,000m3/d(Biogas)

1

29

Emergency   Release Unit

Torch

Pre-Compression & Torch ; Internal Combustion Type,

Processing   Capacity: 800 m3 /h, Carbon Steel

1

30

Heating   Unit

Heating   System

Pre-Compression   & Boiler System and Hot water circulation;

Capacity:   0.53MW

1

31


Electrical   and automation system, Distribution System, Software system

Including   MCC cabinet, PLC cabinet, Operator Panel, Field Control Cabinet. Distribution   Cabinet and Software and programming

1

32


other   components of Distribution System

Cable,   Transformer, Lightning protection

1

33

Electrical   and Control Unit For Biogas System

Automation   Control Instrument System

Liquid   Level, Temperature, Pressure, Flow Rate.

Electromagnetic   Flowmeters: 4 pcs;

Level   transmitters : 7 pcs;

Level   switches : 1 pc;

Temperature   sensors : 6 pcs;

Methane   leak alarms: 4 pcs;

Biogas   pressure sensors : 6 pcs;

Air   pressure sensors: 3 pcs;

Biogas   flowmeters: 3 pcs.

1

34

Pipeline   Unit

Pipeline

Piping   and Valves

1

35

Others

Laboratory

Instruments

FOS, TAC,   PH, TS, VS, NH4-N, Individual Acids.

(Laboratory   instruments and chemicals, laboratory benches, chairs, fume hoods)

1

36

equipment

Unit

CI   Identification Sign

CI   Identification Sign

(According   to Owner's Requirements)

1

37


Biogas   Gas Analyzer

Online   Gas Analyzer (Fixed Type) , Two Channels ;CH4, H2S, O2, CO2

1

38


Design   and Training Fee

Biogas System Design Including Process, Electrical and Automatic Control.

Excluding the Design of Public Facilities (Unrelated to the Process).

In Accordance with Chinese Design Standards.

1

39


Transport   Inland


1

40

Others

Installation   Guidance


1

41


Commissioning   Guidance


1


3. Civil work list

No

Name

Structure   Type

Specifications

Quantity

Unit

1

Napier Grass Yard

Hardened ground (three-sided wall)

Storage time: �?/span>60days

5,000.00

m2

2

Solid Feeder Foundation

Reinforced concrete

According to design

115.20

m2

3

HLR Foundation and Insulation

Reinforced concrete

φ30.03×0.6m(H)×3sets

1,274.24

m3

4

Site Preparation Costs

Graded sand and gravel or pile foundation

According to the geological survey report

_

_

5

HLR Central Column

Reinforced concrete

0.5m × 0.5m × 11.5m × 3sets

8.63

m3

6

Pump House

light steel structure

6.0 × 9.0 m

54.00

m2

7

Lagoon

HDPE membrane

Storage time: �?/span>90days; Adjustments can be made based on the local   biogas slurry disposal situation

18,000.00

m3

8

Supporting Platform of separatore

Carbon Steel with Anticorrosion


60.00

m2

9

Solid Digestate Storage Area

Reinforced concrete (three-sided wall)

19.0 × 15.0 m

285.00

m2

10

Production Room (including boiler room, electrical   room, maintenance room, laboratories and equipment control room)

Frame structure

29.0 × 7.0 m

203.00

m2

11

Weighbridge Foundation

Reinforced concrete

3 × 18m

54.00

m2

12

Weighbridge Room

Frame structure(including electrical, air conditioning,   and decoration)

L:4.5m × W:3.0m

13.50

set

13

Office(including restrooms, lounge, meeting rooms)

Frame structure

Customized for client requirements

1.00

set

15

Biogas Purification Area

Concrete hardened surface

10.0 × 10.0m

100.00

m2

16

Biogas Upgrading Area

Concrete hardened surface

According to design

1.00

set

17

Equipment Foundations, Pipeline Supports, and Valve   Chambers


According to design

1

set

18

Transformer Foundation


According to design

1.00

set

19

Flare Foundation


3.0 × 7.0m

21.00

m2

20

General Earthwork (including filling and earthwork   transportation inside the plant)


According to design

1

set

21

Electrical Engineering


Including lighting, lightning protection, monitoring,   not including transformers

1

set

22

Water Supply and Drainage, Fire Protection, V   entilation, and Air Conditioning


According to design

1

set

23

Roads, Hardening, Landscaping, Perimeter Walls, and   Gates


According to design

1

set

24

Piping Excavation and Backfilling


According to design

1

set

25

geological exploration


According to design

1

set

 

Remarks:

The content of the above list is a preliminary plan, serving as a reference for the client's civil engineering estimation, and there will be all changes after detailed design; can be responsible for the design, and the client or a third party commissioned by the client will convert the drawings according to the local design specifications .






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