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Home > China OEM Equipment and Spare Parts > Agricultural Industry > Biogas Project - NAPIER GRASS 12 TPD CBG PROJECT 2

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NAPIER GRASS 12 TPD CBG PROJECT 2

Piping System


Component

Material

Pressure Requirement

Working Pressure

Pipe Material

Above ground and in-tank sections: carbon steel pipe

Underground:

PE

PN10

PN2

Hot Water Pipe             

Above ground section: carbon steel pipe

Underground section: carbon steel pipe

PN10

PN2

Biogas Pipe

Above ground section: 304 SS (before purification); Hot- dip galvanized   ( after-purification)

Underground section: PE


PN0.3

Heating Coil

Digester interior: 304 SS (seamless)


PN10

PN2

Recirculating Water Pipe

UPVC


PN10

PN3

 

Division Of Works

The details of the work comprises of the following.

Works



Design and construction


Data collection, topographic survey, soil boring log


Pilling


Permanent project fence and landscaping in the project   site


External road outside project boundary


Site clearing, soil leveling, soil compaction (only in   biogas production and upgrading system construction boundary)


Conceptual and detailed design on civil/structure


Conceptual and detailed design on process and M&E


Temporary site camp area


Civil work of tanks and buildings inclusive of   foundation, slabs, walkway, concrete lining in operating area


Silage yard


Internal road inside project boundary


Construction and project management


Mechanical installation


Piping installation ( materials and biogas piping)   within project area


Electrical installation within the project area


High Load Reator Insulation


Biogas Upgrading


As-built drawing(process and M&E)


Landscaping (only in biogas production and upgrading system)


Seed sludge


Seed sludge procurement


Seed sludge transfer to application point


Seed sludge testing and recommendation


Earth works


Procurement of soil


Soil filling


Removal of existing structure and foundation in the project site (if any)


Piping System


Piping system within the project boundary( substrate and biogas piping)


Valve System


Valve system within the project boundary( substrate and biogas)


Connection point


Feedstock inlet


Transfer feedstock to solid feeder


Solid waste outlet


Transfer & disposal excess sludge from separator


Outlet pipe


Filtrate water from pump to disposal point or liquid fertilizer point


Biogas piping


Utilities


Lightning protection system within the project area


Lighting within the project area (MCC building)


Water supply


Temporary water supply to the project area


Water bills during project construction


Water bills during commissioning, startup and operation


Water supply system (Groundwater + multimedia filter)


Water supply main pipe to the project area


Electrical


Request local power bureau on temporary import energy   meter


Temporary electricity supply within the project area


Temporary electricity bills during project during construction and commissioning


Install permanent energy meter


Permanent electricity bills during startup, training and operation


Transformer for biogas production plant


electrical control cabinets, instruments( substrate and biogas)


Cables, Lightning Protection System


Low voltage main cable (415V) to the MCC of the project


Grid connection from riser pole to Transformer in front of the project area


Commissioning and startup


Chemical for analysis of substrate and biogas after first use or after startup to full load


Allocate staff to operate the plant since the startup phase


Provide necessary chemical for commissioning, startup and operation (not for laboratory analysis)


Process commissioning and startup guidance


Training on how to operate, startup and trouble shooting


Provide operating and maintenance manual


Provide apparatus for laboratory analysis FOS,TAC,PH,TS,VS,NH4-N,Individual Acids etc.


Provide chemical for laboratory analysis


Other works


Application to acquire necessary permits and licenses for project execution


Finding an area for disposal of construction waste, soil or other kinds of waste


Wearing parts and consumables


Solid digestate storage, handling and disposal


Wheel loader


Energy crop cultivation, harvesting, transportation and feeding to the biogas production system


Assist in documents and drawing preparation for application of permits or licenses necessary for project execution


Fuel for operation of the hot water boiler


Truck scale (weighbridge)


Office building for staff with meeting rooms, toilet


Machinery store to put in wheel loader and trucks


Biogas Upgrading buildings with control room, laboratory








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