Client:
Place of plant site
City:
Country:
1. By which process shall be used for the planned cement plant - New Dry Process
2. Desired guaranteed capacity : _4,000metric tons/day (300 working days per year)
3. Cement types requested and their percentages of the total production
1) Ordinary Portland Cement 80_%
2) White Portland Cement 10%
3) Masonary Cement 10%
4. Cement shipping ways Trucking & Ship
Bulk cement : __40% by rail/truck/ship
Bagged cement : 60% by rail/truck/ship
5. Raw materials & additive materials available and the distances from their deposits to the plant site:
1) __Limestone , 12 _ km
2) ___Clay , __08 km
3) _____Iron Ore , ____ 08 km
4) ____Sand , __ 10 km
5) ____________________________, ____________________km
(Please attach a copy of the chemical component analysis data of the raw materials & additive materials, referring to table 1.)
6. Fuel available----Coal/ anthracite / diesel oil / mazout /natural gas/others: _Diesel Oil/Natural Gas_________
(For the chemical component analysis, please refer to table 2)
7. Altitude of the site above sea-level : _90____________________m
8. Temperatures :
Yearly average: 26.15__________________________________°C
Average of the hottest month: _October 31____________________°C
Average of the coldest month : ___July_________________°C
The hottest day : ______33_____________________________°C
The coldest day : __22________________________________°C
9. Relative humidity :
Yearly average : ____79_______________________________°C
Average of the highest month: __70___________________°C
Average of the lowest month: ___69__________________°C
10. Rainfall :
Rainfall (Max.) : ___106 inches_________________________ mm within an hour/day
Yearly average : ___140_inches_______________________________ mm
Rainy season monthly average : _______98inches____________ mm
Dry season monthly average 80 inches from: _October to March___________________mm
Number of rainy days : ___15 days_______________________days
11. Seism factor at construction site :_________ _______________
12. Max. wind velocities at construction site : ___15mwh____________m/s
Prevailing wind direction : South West, Coast of Guinea___in Africa____________________________________
13. Max. thickness of snow stack: _____Mp snow it’s a tropical zone________________________mm
14. Is sufficient water available : _____YES_________(yes/no)
Water source available is river/reservoir/well/others : _______BORE HOLE , PUBLIC MAINS AND RIVERS_______________________
Distance of the water source from the plant site 1-MILE: ________m
15. Is there any possibility of operating a public main power source YES Re: Thank you for your order 4P654619HN250703X ______YES________(yes/no)
Do you plan to erect a sub-general power station (___________________YES_______(yes/no)
And the sub-general power station will be used for _______(normal production -YES/securityYES) YES
The voltage from main power source to sub-general power station in plant : ___500kV
The distance from main power source to sub-general power station in plant : _____2______km
Normally used middle voltage in cement plant : ____________kV
Normally used low voltage in cement plant: _________________V
Normal frequency : ______________________________________________Hz
16. Desired scope of supply
Supply of complete set of equipment/others : ____________________YES__________(yes/no)
Shall our quotation cover :
1) equipment for quarry exploitation & transportation ___________YES___________(yes/no)
2) equipment for main cement production line within plant
1. complete set for the cement process line _______YES_____________________(yes/no)
2. non-standard parts (such as ducts, chutes etc. which are usually included in the erection work) ______YES___________________________________________(yes/no)
3. refractory and insulation materials ____YES___(yes/no)
4. Cable & cable trays _____YES_________________(yes/no)
5. Grinding media (such as balls and liners for ball mill) _______YES___________(yes/no)
3) equipment for auxiliary production
1. laboratory _YES_______(yes/no)
2. machine repair shop ____YES____________________(yes/no)
3. truck repair shop ________YES_______________________(yes/no)
4. electric repair shop ____YES_____________________(yes/no)
5. Air condition & ventilation _________YES__________________(yes/no)
4) civil construction __No____YES_____________________(yes/no)
5) Erection (including steel structure tower of preheater & precalciner) ____YES____(yes/no)
6) Engineering design of quarry/quarries & cement production line) _____YES______(yes/no)
7) supervision for civil construction and erection ___________YES________________(yes/no)
8) commissioning _______YES_______________________________(yes/no)
9) personnel training ____YES________________________________(yes/no)
17. On what base is our offer to be made up
FOB/CIF/DAF: _____CIF______________________________________________________
Desired sea port/frontier/air port in the country of destination while CIF/DAF: ____CALABAR, NIGERIA__________________
Desired sea port while FOB: ___Any port of choice in China___________________
18. Are there any special requests (for example: Emission standard of air pollutants for cement industry etc.)
Air pollutants must be _____________________mg/Nm3
19. The soil bearing capacity of the construction ground :1,46+ 0.02kg/cm2
(please supply Soil investigation Report in case we are to offer the civil construction work)
20. Other data and particulars :
21. To provide topographical maps covering quarry (1:2000), plant site and their surroundings (1:1000/1:500)
TABLE 1
REPRESENTATIVE AVERAGE VALUES
OF CHEMICAL COMPONENT ANALYZED
OF THE RAW MATERIALS & additive materials
Type of raw material (limestone/clay/iron ore/silica sand etc.) ___YES______ ________________
Degree of hardness _____________________________________________________
Moisture _____________________________________________________________
Other data and particle ___________________________________
Chemical Component Analyzed
Unit : (%)
Component
Raw
Material
|
Loss on ignition
|
SiO2 |
Al2O3 |
Fe2O3 |
CaO |
MgO |
K2O |
Na2O |
SO3 |
Cl�?/FONT> |
limestone
|
43.02 |
3.13 |
0.92 |
12.15 |
52.78 |
0.43 |
0.04 |
0.09 |
0.012 |
.0001 |
clay |
13.58 |
57.14 |
12.61 |
4.66 |
8.01 |
4.66 |
8.01 |
2.40 |
0.40 |
0.35 |
iron ore |
4.67 |
15.24 |
12.15 |
63.10 |
2.60 |
1.20 |
0.10 |
0.19 |
0.75 |
|
Silica sand |
4360 |
81.20 |
6.80 |
3.20 |
1.60 |
0.60 |
1.10 |
0.30 |
0.100 |
0.010 |
Fly Ash |
|
|
|
|
|
|
|
|
|
|
Type of additive material (gypsum/slag/fly-ash etc.) __________________gysum .flyash of coal________________
Degree of hardness _____________________________________________________
Moisture _____________________________________________________________
Other data and particle __________________________________
TABLE 2
REPRESENTATIVE AVERAGE VALUES ANALYZED OF THE FUELS
1. Solid Fuel (coal, anthracite etc.)
Type of fuel _____________________________________________________
Grain size ____________________________________________________mm
Degree of hardness _____________________________________________________
The Values of Industrial Analysis (base of application)
Moisture
(%) |
Volatile
Matter
(%) |
Fixed
Carbon
(%) |
Ash
Content
(%) |
Sulphur
Content
(%) |
Net calorific
Value
(kcal/kg) |
|
|
|
|
|
|
Chemical Component Analyzed of the Coal Ash/anthracite Ash
Unit : (%)
SiO2 |
Al2O3 |
Fe2O3 |
CaO |
MgO |
K2O |
Na2O |
SO3 |
Cl�?/FONT> |
S |
|
|
|
|
|
|
|
|
|
|
2. Liquid Fuel (diesel oil, mazout etc.)
Type of oil ___________Diesel Oil_______________________________________
Net calorific value __43.333___________________________________________ kcal/kg
Viscosity____800-1000cst_________________________________________________________
Spec. Gravity at 20°C ______180_______________________________kg/dm3
Flash point 55 0C: open _______20°C
Shut _________________________________°C
Pour point __15-20F_°C
Water content __15.8_____%
Ash residue _____________________________________________%
Sulphur content _0.26______%
Residual carbon content 22.2 pounds/gallon__________%
*All values are approximate and will be confirmed .YES
3. Gaseous Fuel (Natural gas etc.)
Type of gas _____NOT AVAILABLE YET. WILL BE SUPPLIED LATER_______________________________
Net calorific value ___________________________________________kcal/Nm3
Chemical Composition Analyzed
Unit : (%)
CH4 |
CmHm |
H2 |
H2S |
CO2 |
O2 |
CO |
N2 |
H2O |
|
|
|
|
|
|
|
|
|
Please supply us the representative average samples of the individual raw materials (at least 25 kg for each) and of the fuels to be used (at least 3 kg). After the above questionnaire is answered, please mail it as soon as to :
Information to be supplied later on the highlighted No 3 Gaseous Fuel Natural Gas etc.
Additional Information
1. The project background; The project is in a preliminary stage. We must have in puts from your office before we can give you the detail technical information you want from us
2. what is the current stage of the project? Preliminary Stage
3. is the fund ready? from where the fund is provided? And ratio, : No funding is ready until we have all the documentation is ready
4. what is your role in this project? contractor, employer, agent, or other :We are Consultant.
By
China National Electric Wire&Cable Imp./Exp. Corp.
Nanjing C-Hope Mechanical & Electric Engineering Co. Ltd.
Proportioning Calculation
Chemical Composition of Raw Materials and Fuel (%)
Raw Materials chemical Composition
% |
Limestone |
Clay |
Sand |
Iron ore |
Fly Ash of coal |
L.O.I. |
42.03 |
13.58 |
4.60 |
4.67 |
|
SiO2 |
3.13 |
57.14 |
81.20 |
15.24 |
53.46 |
Al2O3 |
0.92 |
12.61 |
6.80 |
12.15 |
30.23 |
Fe2O3 |
0.46 |
4.66 |
3.20 |
63.10 |
5.99 |
CaO |
52.78 |
8.01 |
1.60 |
2.60 |
8.13 |
MgO |
0.43 |
2.40 |
0.60 |
1.20 |
.11 |
K2O |
0.04 |
0.40 |
1.10 |
0.10 |
.26 |
Na2O |
0.09 |
0.34 |
0.30 |
0.19 |
.6 |
SO3 |
0.12 |
0.66 |
0.100 |
0.75 |
1.26 |
Chlorides Cl- |
0.001 |
|
0.010 |
|
|
Total |
=SUM(ABOVE) 100.00 |
99.74 |
99.51 |
100 |
|
Presumed Approximate Analysis of the proposed Coal
Ma,r |
Mad |
Aad |
Vad |
FCad |
Qnet,ad |
St,ad |
12% |
1.0% |
18% |
25% |
56% |
more than or equal 5800 kcal/kg |
less than or equal 1.5% |
Note: Chemical composition of Raw Materials and Fue is presumed.
Determination of Clinker Ratio
The range of clinker ratio is as follows:
LSF=93±1, SM=2.5±0.10, IM=1.60±0.1.
The heat consumption for clinker burning is 3094kJ/kg (740kCal/kg).
To be continued part 2 |