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Home > Power Generation > waste heat recovery power plant - QUESTIONNAIRE FOR ESTABLISHING A NEW CEMENT PLANT


 

QUESTIONNAIRE FOR ESTABLISHING A NEW CEMENT PLANT

Client:

Place of plant site

           City:

           Country:

1. By which process shall be used for the planned cement plant - New Dry Process

2. Desired guaranteed capacity : _4,000metric tons/day (300 working days per year)

3. Cement types requested and their percentages of the total production

1) Ordinary Portland Cement   80_%

2) White Portland Cement      10%

3) Masonary Cement     10%

4. Cement shipping ways Trucking & Ship

Bulk cement : __40%    by rail/truck/ship

Bagged cement : 60%   by rail/truck/ship

5. Raw materials & additive materials available and the distances from their deposits to the plant site:

1)  __Limestone               ,               12  _ km

2)  ___Clay                      ,          __08   km

3) _____Iron Ore                , ____        08    km

4)    ____Sand                       , __       10    km

5) ____________________________, ____________________km

(Please attach a copy of the chemical component analysis data of the raw materials & additive materials, referring to table 1.)

6. Fuel available----Coal/ anthracite / diesel oil / mazout /natural gas/others: _Diesel Oil/Natural Gas_________

       (For the chemical component analysis, please refer to table 2)

7. Altitude of the site above sea-level : _90____________________m

8. Temperatures :

Yearly average: 26.15__________________________________°C

Average of the hottest month: _October 31____________________°C

Average of the coldest month : ___July_________________°C

The hottest day : ______33_____________________________°C

The coldest day : __22________________________________°C

9. Relative humidity :

Yearly average : ____79_______________________________°C

Average of the highest month: __70___________________°C

Average of the lowest month: ___69__________________°C

10. Rainfall :

Rainfall (Max.) : ___106 inches_________________________ mm within an hour/day

Yearly average : ___140_inches_______________________________ mm

Rainy season monthly average : _______98inches____________ mm

Dry season       monthly average 80 inches from: _October to March___________________mm

Number of rainy days : ___15 days_______________________days

11. Seism factor at construction site :_________ _______________

12. Max. wind velocities at construction site : ___15mwh____________m/s

Prevailing wind direction : South West, Coast of Guinea___in Africa____________________________________

13. Max. thickness of snow stack: _____Mp snow it’s a tropical zone________________________mm

14. Is sufficient water available : _____YES_________(yes/no)

Water source available is river/reservoir/well/others : _______BORE HOLE , PUBLIC MAINS AND RIVERS_______________________

Distance of the water source from the plant site  1-MILE: ________m

15. Is there any possibility of operating a public main power source YES Re:
Thank you for your order 4P654619HN250703X
______YES________(yes/no)

Do you plan to erect a sub-general power station (___________________YES_______(yes/no)

And the sub-general power station will be used for _______(normal production -YES/securityYES) YES

The voltage from main power source to sub-general power station in plant : ___500kV

The distance from main power source to sub-general power station in plant : _____2______km

Normally used middle voltage in cement plant : ____________kV

Normally used low voltage in cement plant: _________________V

Normal frequency : ______________________________________________Hz

16. Desired scope of supply

Supply of complete set of equipment/others : ____________________YES__________(yes/no)

Shall our quotation cover :

1)  equipment for quarry exploitation & transportation ___________YES___________(yes/no)

2)  equipment for main cement production line within plant

1.  complete set for the cement process line _______YES_____________________(yes/no)

2.   non-standard parts (such as ducts, chutes etc. which are usually included in the erection work) ______YES___________________________________________(yes/no)

3.   refractory and insulation materials ____YES___(yes/no)

4.   Cable & cable trays _____YES_________________(yes/no)

5.   Grinding media (such as balls and liners for ball mill) _______YES___________(yes/no)

3)  equipment for auxiliary production

1.  laboratory _YES_______(yes/no)

2.  machine repair shop ____YES____________________(yes/no)

3.  truck repair shop ________YES_______________________(yes/no)

4.  electric repair shop ____YES_____________________(yes/no)

5.  Air condition & ventilation _________YES__________________(yes/no)

4)  civil construction __No____YES_____________________(yes/no)

5)  Erection (including steel structure tower of preheater & precalciner) ____YES____(yes/no)

6)  Engineering design of quarry/quarries & cement production line) _____YES______(yes/no)

7)  supervision for civil construction and erection ___________YES________________(yes/no)

8)  commissioning _______YES_______________________________(yes/no)

9)  personnel training ____YES________________________________(yes/no)

17. On what base is our offer to be made up

FOB/CIF/DAF: _____CIF______________________________________________________

Desired sea port/frontier/air port in the country of destination while CIF/DAF: ____CALABAR, NIGERIA__________________

Desired sea port while FOB: ___Any port of choice in China___________________

18. Are there any special requests (for example: Emission standard of air pollutants for cement industry etc.)

Air pollutants must be _____________________mg/Nm3

19. The soil bearing capacity of the construction ground :1,46+ 0.02kg/cm2

(please supply Soil investigation Report in case we are to offer the civil construction work)

20. Other data and particulars :

21. To provide topographical maps covering quarry (1:2000), plant site and their surroundings (1:1000/1:500)

TABLE 1

REPRESENTATIVE AVERAGE VALUES

OF CHEMICAL COMPONENT ANALYZED

OF THE RAW MATERIALS & additive materials

Type of raw material (limestone/clay/iron ore/silica sand etc.) ___YES______ ________________

Degree of hardness _____________________________________________________

Moisture _____________________________________________________________

Other data and particle ___________________________________

Chemical Component Analyzed

Unit : (%)

Component

     

Raw

Material

 

Loss on ignition

 

SiO2

Al2O3

Fe2O3

CaO

MgO

K2O

Na2O

SO3

Cl�?/FONT>

limestone

 

43.02

3.13

0.92

12.15

52.78

0.43

0.04

0.09

0.012

.0001

clay

13.58

57.14

12.61

4.66

8.01

4.66

8.01

2.40

0.40

0.35

iron ore

4.67

15.24

12.15

63.10

2.60

1.20

0.10

0.19

0.75

 

Silica sand

4360

81.20

6.80

3.20

1.60

0.60

1.10

0.30

0.100

0.010

Fly Ash

 

 

 

 

 

 

 

 

 

 

Type of additive material (gypsum/slag/fly-ash etc.) __________________gysum .flyash of coal________________

Degree of hardness _____________________________________________________

Moisture _____________________________________________________________

Other data and particle __________________________________

TABLE 2

REPRESENTATIVE AVERAGE VALUES ANALYZED OF THE FUELS

1. Solid Fuel (coal, anthracite etc.)  

Type of fuel _____________________________________________________

Grain size ____________________________________________________mm

Degree of hardness _____________________________________________________

The Values of Industrial Analysis (base of application)  

Moisture

 

 

(%)

Volatile

Matter

 

(%)

Fixed

Carbon

 

(%)

Ash

Content

 

(%)

Sulphur

Content

 

(%)

Net calorific

 Value

 

(kcal/kg)

 

 

 

 

 

 

Chemical Component Analyzed of the Coal Ash/anthracite Ash

Unit : (%)

SiO2

Al2O3

Fe2O3

CaO

MgO

K2O

Na2O

SO3

Cl�?/FONT>

S

 

 

 

 

 

 

 

 

 

 

2. Liquid Fuel (diesel oil, mazout etc.)

Type of oil ___________Diesel Oil_______________________________________

Net calorific value __43.333___________________________________________ kcal/kg

Viscosity____800-1000cst_________________________________________________________

Spec. Gravity at 20°C ______180_______________________________kg/dm3

Flash point 55 0C:  open _______20°C

                    Shut _________________________________°C

Pour point __15-20F_°C

Water content __15.8_____%

Ash residue _____________________________________________%

Sulphur content _0.26______%

Residual carbon content 22.2 pounds/gallon__________%

*All values are approximate and will be confirmed .YES

3. Gaseous Fuel (Natural gas etc.)

Type of gas _____NOT AVAILABLE YET. WILL BE SUPPLIED LATER_______________________________

Net calorific value ___________________________________________kcal/Nm3

Chemical Composition Analyzed

Unit : (%)

CH4

CmHm

H2

H2S

CO2

O2

CO

N2

H2O

 

 

 

 

 

 

 

 

 

Please supply us the representative average samples of the individual raw materials (at least 25 kg for each) and of the fuels to be used (at least 3 kg). After the above questionnaire is answered, please mail it as soon as to :

 Information to be supplied later on the highlighted No 3 Gaseous Fuel Natural Gas etc.

Additional Information

1. The project background; The project is in a preliminary stage. We must have in puts from your office before we can give you the detail technical information you want from us

2. what is the current stage of the project? Preliminary Stage

3. is the fund ready? from where the fund is provided? And ratio, : No funding is ready until we have all the documentation is ready

4. what is your role in this project? contractor, employer, agent, or other :We are Consultant.

By

China National Electric Wire&Cable Imp./Exp. Corp.

Nanjing C-Hope Mechanical & Electric Engineering Co. Ltd.

Proportioning Calculation

Chemical Composition of Raw Materials and Fuel (%)

Raw Materials chemical Composition

%

Limestone

Clay

Sand

Iron ore

Fly Ash of coal

L.O.I.

42.03

13.58

4.60

4.67

 

SiO2

3.13

57.14

81.20

15.24

53.46

Al2O3

0.92

12.61

6.80

12.15

30.23

Fe2O3

0.46

4.66

3.20

63.10

5.99

CaO

52.78

8.01

1.60

2.60

8.13

MgO

0.43

2.40

0.60

1.20

.11

K2O

0.04

0.40

1.10

0.10

.26

Na2O

0.09

0.34

0.30

0.19

.6

SO3

0.12

0.66

0.100

0.75

1.26

Chlorides Cl-

0.001

 

0.010

 

 

Total

 =SUM(ABOVE) 100.00

99.74

99.51

100

 

Presumed Approximate Analysis of the proposed Coal

Ma,r

Mad

Aad

Vad

FCad

Qnet,ad

St,ad

12%

1.0%

18%

25%

56%

more than or equal 5800 kcal/kg

less than or equal 1.5%

Note: Chemical composition of Raw Materials and Fue is presumed.

Determination of Clinker Ratio

The range of clinker ratio is as follows:

LSF=93±1,      SM=2.5±0.10,     IM=1.60±0.1.

The heat consumption for clinker burning is 3094kJ/kg (740kCal/kg).

To be continued part 2





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