China National Electric Wire & Cable Import & Export Corporation 

 

Leading Chinese Power Generation, Transmission and Distribution Turnkey Contractor and Equipments Supplier of turbine, diesel generator, transformer and XLPE cables

 

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4. Complete electrical system includes

 

1)              Alternator

2)              Control Panel for Generator

3)              Operation Panel for Generator

4)              Local control desk

5)              Air Circuit Breaker panel

6)              Battery Charger and Batteries (24V/220VDC)

7)              Control panel for gen-set auxiliaries

 

1.  Alternator

Alternator is self-excited, brush less type in two bearing construction with single shaft extension and IP 23 enclosure. Alternator is fitted with bearing temperature detectors.

Technical data of Alternator

- Rated KVA                        2500 KVA

- Power factor                          0.8 lag

- Max. Alternator output at site               2000 KW

- Duty                             Continuous

- Rated speed                         600 RPM

- Output voltage                      11000 V

- Efficiency at 100% load and 0.8 PF            90.7 %

- Direction of rotation                     anticlockwise

- Number of poles                        10

- Rated frequency                        50 Hz

- Over-speed                          20% for 2 minutes

- Overload capacity and duration              10%, for max. 1 hr in every 12 hrs

- Insulation class                       F

- Enclosure                        IP 23

- Temp. rise class                       F

- Excitation and AVR type                Brush-less, AVR

- Connection                          Star

 

NOTE

Alternator design considers harmonics in load.
2.  Control Panel For Generator & Operation Panel For Generator

 

2.1   Function

Control Panel and Operation Panel provide necessary Monitoring, Control and Protection functions for the DG set. It is located in the DG control room.

 

2.2   Major Components

1)              Programmable Logic Controller (PLC)

2)              Generator Protection relaysSIEMENS

3)              Automatic Voltage Regulator

4)              Meters, indicators, hour counters

5)              Push buttons, selector switches

6)              Engine Frequency Monitoring Unit

 

2.3   Metering Devices

7)              Analog Engine RPM meter

8)              Ammeters (3 nos.)

9)              Voltmeter with selector switch

10)         Frequency meter

11)         PF meter

12)         Analog Excitation fundamental ammeter

13)         Analog Excitation harmonics ammeter

14)         Counter for running hours

 

2.4   Generator Protections

15)         Differential

16)         Voltage controlled over current

17)         Under / Over voltage

18)         Under / Over frequency

19)         Earth fault

20)         Very high Alternator bearing temperature

21)         Reverse power

22)         Field failure

23)         Master trip

 

2.5   Status Indications

24)         Low lube oil priming pressure

25)         Breaker engaged

26)         Engine start permission

27)         Unit ready for excitation

28)         HFO operation not possible

29)         PLC failure

30)         Ready for excitation

31)         DG breaker ON

32)         DG breaker OFF

33)         DG breaker Tripped

 

2.6   Alarm Indications

34)         Low lube oil pressure

35)         Low water pressure

36)         Low fuel pressure (in booster control box)

37)         Low start air pressure

38)         High lube oil temperature

39)         High water temperature engine inlet

40)         High fuel temperature engine inlet (in booster control box)

41)         Alternator bearing temperature high

 

2.7   Trip Indications

42)         Very low lube oil pressure

43)         Very high lube oil temperature

44)         Very high water engine outlet temperature

45)         Engine over speed

46)         Emergency stop

47)         Speed sensing failure

48)         Alternator fault

49)         Differential

50)         Under / over voltage

51)         Under / over frequency

52)         Voltage controlled over current

53)         Earth fault

2.8   Controls possible

     

- Engine speed raise/low

- Engine start  

- Engine normal and emergency stop 

54)         Excitation ON / OFF

55)         Excitation Raise / Low

56)         Excitation adjust

57)         Breaker control

- Fault indication

- Lamp test

- Reset

 

3.   Local Control Desk

 

3.1   Function

Local Control Desk (LCD) is provided for monitoring Pressure and Temperature parameters of the engine. Also starting, stopping and speed control of engine is possible in local Control operation mode. It is located near the engine.

 

3.2   Major Component

58)         Pressure gauges, switches

59)         Temperature indicators or scanner

60)         Scanner for Engine exhaust temperatures

61)         Push buttons, indicating lamps, selector switches

62)         Flasher

 

3.3   Pressure Gauges

63)         Lube oil filter inlet pressure

64)         Lube oil filter outlet pressure

65)         Lube oil cylinder head inlet pressure

-  Fuel engine inlet pressure

-  Starting air pressure

-  Water engine inlet pressure

 

3.4   Pressure Switches

66)         Lube oil engine inlet pressure

 

3.5   Temperature Indicators / scanner

67)         Lube oil engine inlet temperature

68)         Lube oil engine outlet temperature

69)         Water engine outlet temperature

70)         Water engine inlet temperature

71)         Exhaust gas temperature for each cylinder

72)         Exhaust gas temperature for turbocharger

73)         Water temperature for each cylinder

 

3.6   Misc. Indications

- Engine RPM indicator

- Common engine alarm

- Engine start permission

 

3.7   Controls possible from LCD

- Local / remote mode

- Engine start / stop

- Flasher off

74)         Engine speed raise / low

75)         Emergency stop

 

4.   Control Panel For Gen-set Auxiliaries

 

4.1   Function

Various DG set auxiliaries are fed and controlled through the Control Panel for Gen-set Auxiliaries. It utilizes the concept of compartmentalized, non-draw out type design, which provides total isolation between different feeders. This Panel is located in DG control room.

 

4.2   Major Components

76)         MCCB for incomer

77)         Contactors

78)         MCCB / FSU

79)         Push buttons, selector switches, indicating lamps

80)         Voltmeter, ammeter

 

4.3   Outgoing Feeders

- Lube oil priming pump

- Cooling tower fan

81)         Air compressor

82)         Lube oil separator module

83)         HFO separator module

84)         Fuel booster module

85)         DO transfer pump

86)         HFO transfer pump

87)         Standby

88)                Standby

4.4   Controls possible from GACP

89)         Motor / Feeder ON

90)         Motor / Feeder OFF

91)         Auto/ Manual (for specific feeders)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

     

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